Pixel Structure Arc Loci Protrudent Patterns for Transflective LCD

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Solution Overview

Problem

Conventional transflective LCD panels with irregularly arranged protrudent patterns have limited reflectivity and non-uniform display viewing angles, requiring improvement in both reflectivity and viewing angle uniformity.

Innovation Solution

A pixel structure with regularly arranged protrudent patterns forming arc loci around a common arc center, occupying 18% to 25% of the display area, is used, along with a half-tone mask patterning process to simplify fabrication and improve reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If two photo-mask processes and two photolithography processes are used to form protrudent patterns, then the protrudent patterns can be formed, but the fabrication time is elongated

Engineering Contradiction:
Improveprotrudent pattern formationVSAvoidfabrication time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent combines two separate photo-mask processes and two photolithography processes into a single integrated process. The protrudent patterns are formed directly during the pixel electrode formation step using one photo-mask and one photolithography process, eliminating the need for separate bump formation processes and subsequent smoothing operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The photo-mask used in the pixel electrode formation process serves multiple functions: it defines both the pixel electrode pattern and the protrudent pattern positions simultaneously. This multi-functional approach allows one process to accomplish what previously required separate dedicated processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If protrudent patterns are irregularly arranged in the reflective area, then fabrication is simplified, but the reflectivity improvement is limited

Engineering Contradiction:
Improvefabrication simplicityVSAvoidreflectivity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs an asymmetric arrangement where protrudent patterns are positioned at specific locations within each pixel (such as corners or edges) rather than being uniformly or irregularly distributed. This asymmetric positioning optimizes light reflection paths to enhance overall reflectivity while maintaining fabrication simplicity through direct patterning.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Instead of uniform distribution, the protrudent patterns are strategically placed at specific local positions within the pixel structure. This local quality approach ensures that reflection is optimized at critical locations where it most impacts display performance, achieving higher reflectivity without complex fabrication.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional pixel structure with irregularly arranged protrudent patterns is used, then fabrication is simpler, but the display viewing angle uniformity is poor

Engineering Contradiction:
Improvefabrication simplicityVSAvoiddisplay viewing angle uniformity
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The asymmetric positioning of protrudent patterns at specific locations within pixels creates balanced light reflection characteristics across different viewing directions. This asymmetric design compensates for viewing angle deviations and achieves uniform display characteristics from multiple angles while maintaining simple fabrication processes.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances reflectivity and achieves uniform display viewing angles, providing a better reflective display effect and simplifying the fabrication process.

Implementation Method 1

a pixel structure... having protrudent patterns... may provide a good reflectivity

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7956961B2Pixel structure, display panel, electro-optical apparatus and manufacturing method of the same
Publication Date: 2011.06.07 AU OPTRONICS CORP
  • US7956961B2 patent drawing
  • US7956961B2 patent drawing
  • US7956961B2 patent drawing

AI summary

A pixel structure disposed on a substrate having a plurality of protrudent patterns is provided. An area where the protrudent patterns are disposed defines a first display area. The arrangement of the protrudent patterns forms a plurality of arc loci. The arc loci have a same arc center disposed at a corner of the first display area. The abovementioned protrudent patterns avails improvement of a displaying effect of the pixel structure.