Pixelated Light Source DLP Engine for Adaptive Headlamps

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Solution Overview

Problem

Current light projection technologies, such as DLP, LCD, and LED matrix systems, face challenges in achieving high efficiency, high contrast, and high resolution, particularly in applications like projectors and vehicle headlamps, where power consumption and glare reduction are concerns.

Innovation Solution

A system combining a pixelated light source with digital light processing technology, utilizing digital micromirrors and controllers to dynamically adjust light output, allowing for higher efficiency, contrast, and resolution by selectively activating or deactivating pixels and micromirrors to optimize light projection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional DLP systems use a single light source, then the system structure is simple, but energy efficiency is low and contrast is reduced due to continuous light emission

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent segments the single light source into multiple independently controllable light sources (e.g., red, green, blue LEDs), allowing selective activation of only the light sources needed for each pixel, thereby improving energy efficiency while maintaining manageable system complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically controls the intensity and activation state of each light source based on the image content, adjusting light emission in real-time to match display requirements, which optimizes energy consumption while preserving image quality and contrast

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If traditional DLP systems use a single light source, then device complexity is low, but contrast ratio is poor due to photon leakage and inability to achieve complete darkness

Engineering Contradiction:
Improvecontrast ratioVSAvoidsystem structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

By dividing the light source into multiple controllable channels, the system can completely suppress light emission in dark regions, achieving true black levels and high contrast ratios that are impossible with a continuously emitting single light source

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each light source can be independently adjusted to provide optimal illumination for its specific color channel while remaining completely off in regions requiring darkness, creating locally optimized light distribution that maximizes contrast ratio across the entire display

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If LED matrix systems use lower resolution, then energy efficiency is improved, but image resolution and detail are reduced

Engineering Contradiction:
Improveimage resolutionVSAvoidenergy efficiency
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements a highly segmented light source architecture where individual LEDs or LED groups correspond to specific pixel regions, enabling precise control of light emission at high resolution while consuming energy only where and when needed, thus achieving both high resolution and energy efficiency simultaneously

Inventive Principle:
Principle #1Segmentation

4Object-affected harmful factors

If vehicle headlamps use traditional illumination, then simplicity is maintained, but glare to oncoming traffic and driver cannot be effectively reduced

Engineering Contradiction:
Improveglare reductionVSAvoidheadlamp system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The headlamp system segments the illumination into multiple independently controllable regions corresponding to different road areas, allowing selective dimming or redirection of light in directions where oncoming traffic or drivers are present, thereby reducing glare while maintaining full illumination where needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the illumination pattern in real-time based on detected traffic conditions, vehicle position, and road geometry, actively reducing glare to oncoming drivers and pedestrians while optimizing visibility for the driver, transforming the static headlamp into an adaptive illumination system

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved energy efficiency, higher contrast, and higher resolution than traditional DLP and LED technologies, enabling glare-free high beams and adaptive illumination for vehicle headlamps, while reducing photon leakage and enhancing image clarity in various lighting applications.

Implementation Method 1

a plurality of digital micromirrors configured to receive input light from the pixelated light source and configured to modify the input light to generate output light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10670859B2High efficiency digital light processing engine
Publication Date: 2020.06.02 INFINEON TECHNOLOGIES AG
  • US10670859B2 patent drawing
  • US10670859B2 patent drawing
  • US10670859B2 patent drawing

AI summary

Systems and methods are disclosed for a pixelated light source that includes a plurality of pixels; a plurality of digital micromirrors configured to receive input light from the pixelated light source and configured to modify the input light to generate output light; and one or more controllers configured to control both the pixelated light source and the plurality of digital micromirrors to condition the output light.