Pixelated Light Source Power Control via Dynamic Voltage Feedback

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Solution Overview

Problem

Existing devices for controlling the electrical power supply and thermal management of pixelated light sources, such as LEDs and OLEDs in motor vehicles, face challenges due to the dependence of light intensity on current and temperature, leading to inefficient thermal management when using fixed output voltage DC/DC converters.

Innovation Solution

A device with a microcontroller-generated control signal, using pulse width modulation and feedback control, dynamically adjusts the electrical load voltage based on parameters like junction temperature, incorporating a thermistor for temperature indication and a voltage divider for precise voltage control, ensuring effective thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed output voltage DC/DC converter is used to power pixelated light sources, then the device complexity is reduced and manufacturing cost is lowered, but thermal management becomes problematic and luminosity consistency deteriorates

Engineering Contradiction:
Improveconverter complexityVSAvoidjunction temperature control
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent implements a feedback control mechanism where a microcontroller reads the junction temperature via a thermistor and dynamically adjusts the DC/DC converter's output voltage through PWM signal modulation. This closed-loop feedback system allows the converter to adapt its output based on real-time temperature conditions, resolving the contradiction between simplicity and thermal management capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transforms the static fixed output voltage converter into a dynamic system by introducing PWM-controlled voltage adjustment. The converter's output voltage varies dynamically based on temperature feedback, enabling adaptive thermal management while maintaining a relatively simple hardware architecture.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If a fixed output voltage DC/DC converter is used, then manufacturing cost is reduced, but luminosity consistency across varying temperatures deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidluminosity consistency
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The microcontroller continuously monitors junction temperature through the thermistor and adjusts the converter output voltage accordingly to maintain consistent LED current and luminosity across varying temperature conditions, all while using cost-effective standard components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operating parameter (output voltage) of the DC/DC converter dynamically based on temperature conditions. By adjusting the voltage parameter in response to temperature variations, the system maintains consistent LED performance without requiring expensive specialized converters.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the number of elementary light sources is increased to create pixelated arrays, then lighting functionality and beam shaping capability are improved, but heat generation increases and thermal management becomes more critical

Engineering Contradiction:
Improvelighting functionalityVSAvoidheat generation
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The feedback control system monitors the junction temperature of the entire pixelated array and adjusts the overall output voltage to prevent thermal accumulation. This allows high-density LED arrays to operate at full functionality while maintaining safe operating temperatures through dynamic voltage regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the power delivery to the pixelated array based on real-time temperature conditions, enabling versatile lighting functions while actively managing heat generation through adaptive voltage control.

Inventive Principle:
Principle #15Dynamics

4Temperature

If dynamic voltage control is implemented to improve thermal management, then temperature control improves, but device complexity increases

Engineering Contradiction:
Improvethermal managementVSAvoidcontrol circuit complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent uses a straightforward feedback loop with a microcontroller, PWM generator, and voltage divider that adds minimal complexity while achieving effective thermal management. The control circuit monitors temperature and adjusts voltage in a simple closed-loop manner.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a PWM signal as an intermediary control mechanism between the microcontroller and the DC/DC converter. This PWM intermediary allows precise voltage control through duty cycle modulation without requiring complex analog control circuits, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise and dynamic control of the output voltage level, adapting to the requirements of pixelated light sources, thereby enhancing thermal management and luminosity consistency across varying temperatures.

Implementation Method 1

a converter intended to convert an electrical input voltage into an electrical load voltage to be supplied to the pixelated light source

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The indication of the junction temperature of the pixelated light source can preferably be obtained by reading the voltage drop across the terminals of a thermistor component, placed close to the pixelated light source, the resistance of which depends on its temperature

Methodology Applied
Scientific EffectThermistor temperature dependence: Thermistor

Implementation Method 3

Une light emitting diode, LED, is an electronic component capable of emitting light when an electric current passes through it

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11718227B2System for controlling the electrical power supply of a pixelated light source
Publication Date: 2023.08.08 VALEO VISION SA
  • US11718227B2 patent drawing

AI summary

A device for controlling the electrical power supply of a pixelated light source comprises a converter having a feedback control loop and a microcontroller element. The microcontroller element is arranged to act on the controlled value in a precise manner as a function of at least one parameter of the pixelated light source powered by the converter.