Pixel-Wise Dark Current Estimation for Shutterless Uncooled Sensors

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Solution Overview

Problem

Existing methods for estimating dark current patterns in shutterless uncooled cameras are not robust and generic, particularly in applications where temperature cannot be controlled and there is no mechanical shutter, leading to inaccurate image correction.

Innovation Solution

A method that estimates dark current patterns for each pixel of a 2D sensor by characterizing each pixel independently as a function of exposure time and temperature, using a pseudo-empirical model based on regressions and interpolations, specifically employing spline interpolation to predict dark current rates and offsets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a mechanical shutter is used to capture dark reference images, then dark current pattern estimation accuracy is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvedark current pattern estimation accuracyVSAvoidmechanical shutter complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the dark current pattern information from the imaging sensor itself by analyzing the relationship between pixel values, exposure time, and temperature. Instead of requiring a separate mechanical shutter system to capture dark reference images, the method extracts dark current characteristics directly from the sensor data through mathematical modeling, thereby eliminating the need for complex mechanical shutter mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical shutter system with a computational approach. By using regression analysis and mathematical models to estimate dark current patterns based on temperature and exposure time relationships, the invention substitutes physical mechanical components with software-based algorithms, reducing device complexity and power consumption while maintaining estimation accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If temperature control is implemented, then dark current pattern stability is improved, but power consumption and device complexity increase

Engineering Contradiction:
Improvedark current pattern stabilityVSAvoidpower consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The patent performs preliminary characterization of the sensor's dark current behavior across different temperature and exposure time conditions during the manufacturing or calibration phase. This pre-acquired data is stored and used to create predictive models that can estimate dark current patterns under varying conditions without requiring active temperature control during operation, thereby reducing power consumption while maintaining stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the approach from controlling temperature physically to modeling the temperature effect mathematically. By using regression models that capture the relationship between temperature, exposure time, and dark current, the system can predict dark current patterns at different temperatures without actually controlling the temperature, thus eliminating the need for power-consuming temperature control mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If dark reference images are captured just before each image of interest, then dark current estimation accuracy is improved, but acquisition time and productivity decrease

Engineering Contradiction:
Improvedark current estimation accuracyVSAvoidimage acquisition speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent performs preliminary characterization of dark current behavior across multiple temperature and exposure time combinations during an initial calibration phase. This pre-acquired data is stored in a database or lookup table, allowing the system to quickly retrieve or interpolate dark current patterns during actual imaging operations without requiring time-consuming dark reference captures before each image, thereby maintaining accuracy while improving acquisition speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent performs more comprehensive dark current characterization during the initial calibration phase than would be needed for a single imaging operation, collecting data across a wide range of temperatures and exposure times. This excessive preliminary action creates a rich dataset that enables fast interpolation and estimation during operation, trading initial calibration time for significantly faster subsequent image acquisition.

Inventive Principle:
Principle #16Partial or excessive action

4Ease of manufacture

If existing dark current estimation methods are used, then implementation simplicity is improved, but robustness and generality worsen

Engineering Contradiction:
Improveimplementation simplicityVSAvoidrobustness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the dark current estimation problem into distinct components: temperature-dependent effects, exposure time-dependent effects, and their interaction. By using separate regression models for each factor and combining them systematically, the method achieves both robustness across different conditions and implementation simplicity through modular, standardized calculation steps that can be easily programmed and adapted to different sensor types.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12581215B2Dark current pattern estimation method
Publication Date: 2026.03.17 INST DE ASTROFISICA DE CANARIAS
  • US12581215B2 patent drawing
  • US12581215B2 patent drawing
  • US12581215B2 patent drawing

AI summary

A dark current pattern estimation method of a 2D sensor for a shutterless uncooled camera is provided. The 2D sensor includes a matrix of pixels (x, y). The dark current pattern is divided into rate and offset. The method includes the steps of setting a new temperature, waiting for the new temperature to stabilize, acquiring averaged images at at least two texp, alternatively and continuously, obtaining from each averaged image a dark current offset and a dark current rate for each pixel, interpolating the dark current offsets obtained for each pixel, interpolating the dark current rate obtained for each pixel, and obtaining the dark current pattern in terms of temperature, exposure time and pixel position.