Pizza Crust Structure for Exposed Edge Handling

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Solution Overview

Problem

Traditional pizza cutting methods, such as 'pie-sliced' and 'square-cut,' often result in pieces without exposed crust on the edges, making them difficult to handle and eat, especially for square-cut pizzas where center pieces lack a crust, leading to soggy and messy consumption.

Innovation Solution

The method involves adding isolated and exposed dough strips within the perimeter of the pizza, forming additional crust portions that run longitudinally through the pizza, ensuring each piece cut has at least one edge with exposed crust, which can be achieved by adding dough strips, forming depressions, or folding flaps to create a thicker crust area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pizza is cut using traditional pie-sliced or square-cut methods, then the pizza can be divided into portions, but the center pieces lack exposed crust making them difficult to handle and eat

Engineering Contradiction:
Improveease of handling pizza piecesVSAvoidpresence of exposed crust on pieces
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The pizza dough is segmented into multiple regions including outer crust region, inner crust region, and toppings region. The inner crust region is created by making radial cuts from the center to the outer crust, dividing the pizza into wedge-shaped slices where each slice contains both outer and inner crust portions, ensuring every piece has exposed crust for handling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the pizza are given different qualities: the outer crust region remains thick and exposed for structural integrity and handling, while the inner crust region is also maintained as exposed dough through the cutting pattern, and the toppings region receives sauce and ingredients. This local differentiation ensures each piece has crust edges for easy handling.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If additional dough strips are added to create inner crust regions, then each piece gains exposed crust for handling, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveease of handling pizza piecesVSAvoidcomplexity of dough preparation process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The dough is prepared in advance with pre-defined outer crust region, inner crust region, and toppings region before any cutting or topping application. Radial cut lines are marked or pre-cut from the center to the outer crust, establishing the inner crust regions beforehand. This preliminary structuring simplifies the overall process by organizing the dough layout before assembly.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12063937B2Pizza having enhanced structure and consumability wherein additional dough crust configurations are accomplished by forming, adding or masking
Publication Date: 2024.08.20 CRUST CUT LLC
  • US12063937B2 patent drawing
  • US12063937B2 patent drawing
  • US12063937B2 patent drawing

AI summary

The typical configuration of the crust of a typical pizza or baked goods such as pies, quiches and other like goods is revised by exposing, forming, masking, and/or adding dough that enhances the structure of individual pieces, thereby producing pieces that are more easily consumed while maintain the desired non-compartmentalized area of the overall substrate. More specifically, such revised configurations enable producing isolated and exposed dough crust to the inside area, i.e., within the perimeter, of pizza and other baked goods, such that each piece cut from the pizza or other baked good has at least one edge having exposed crust thereon.