Planar CMOS FET Air Spacer Layout for Source-Substrate Capacitance

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Solution Overview

Problem

Existing semiconductor devices face challenges in reducing parasitic capacitance, which increases power consumption and affects device performance, particularly in planar complementary metal oxide semiconductor field effect transistors (CMOS FETs) due to diffused source/drains inducing capacitance between the source/drain region and the substrate.

Innovation Solution

The implementation of air spacers and embedded insulating layers below the source/drain diffusion regions and gate electrodes, formed through specific etching and ion implantation processes, to suppress or eliminate parasitic capacitance, thereby reducing power consumption and enhancing device speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If diffused source/drain structures are used in planar CMOS FETs, then manufacturing is simplified, but parasitic capacitance between source/drain region and substrate increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidparasitic capacitance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces air spacers positioned laterally adjacent to the source/drain regions in a horizontal plane, creating a new spatial dimension for capacitance reduction. This lateral arrangement allows the air spacers to function as parasitic capacitance suppression structures without requiring vertical stacking or complex 3D configurations, thereby maintaining manufacturing simplicity while effectively reducing parasitic capacitance between the source/drain regions and the substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If air spacers are introduced to reduce parasitic capacitance, then power consumption decreases, but device structure becomes more complex

Engineering Contradiction:
Improvepower consumptionVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs air spacers only in specific regions where parasitic capacitance is most problematic, rather than uniformly throughout the entire device. The air spacers are positioned laterally adjacent to the source/drain regions where they provide maximum capacitance reduction benefit, while avoiding unnecessary structural additions in other areas. This selective placement reduces overall device complexity compared to comprehensive approaches.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The air spacer structure uses a simplified geometric form that can be replicated across multiple source/drain regions using standard lithography and etching processes. The lateral positioning and uniform dimensions allow for easy copying of the same spacer design throughout the device, reducing the complexity of designing and manufacturing different structural variations.

Inventive Principle:
Principle #26Copying

3Object-affected harmful factors

If ion implantation is used to form air spacers, then parasitic capacitance is suppressed, but manufacturing process steps increase

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidmanufacturing efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent combines the air spacer formation process with existing ion implantation steps used for source/drain region doping. By utilizing the same ion implantation equipment and process conditions to create both the doped regions and the air spacer structures, the manufacturing process integrates multiple functions into a single operation, thereby suppressing parasitic capacitance without significantly increasing the total number of process steps or reducing manufacturing efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces parasitic capacitance, leading to improved device performance with reduced power consumption and increased speed, without the need for costly silicon-on-insulator (SOI) wafers, and allows for adjustable performance through ion implantation conditions.

Implementation Method 1

Existing planer complementary metal oxide semiconductor field effect transistors (CMOS FETs) have diffused source/drains (S/D) that induce parasitic capacitance between the S/D region and the substrate

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Implementation Method 2

formed through specific etching and ion implantation processes

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS11916107B2Semiconductor device and manufacturing method thereof
Publication Date: 2024.02.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11916107B2 patent drawing
  • US11916107B2 patent drawing
  • US11916107B2 patent drawing

AI summary

A semiconductor device including a FET includes an isolation insulating layer disposed in a trench of the substrate, a gate dielectric layer disposed over a channel region of the substrate, a gate electrode disposed over the gate dielectric layer, a source and a drain disposed adjacent to the channel region, and an embedded insulating layer disposed below the source, the drain and the gate electrode and both ends of the embedded insulating layer are connected to the isolation insulating layer.