Planar Drive Rotor Coil Load Modulation for Reliable Data Transfer

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Solution Overview

Problem

Existing planar drive systems face challenges in efficiently transmitting data between the stator and rotor, particularly due to the limitations of existing data transmission methods which struggle with noise immunity and reliability.

Innovation Solution

The proposed planar drive system employs a method where the rotor temporarily loads its coil to increase current consumption of the stator conductors, allowing for data transmission through load modulation. This involves generating an alternating magnetic field by the stator, inducing an alternating voltage in the rotor coil, and modulating the rotor coil loading to transmit data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional data transmission methods are used between stator and rotor, then the system structure remains simple, but noise immunity and data transmission reliability deteriorate

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotor coil serves dual purposes: it functions as both the drive coil for generating motion and as the data transmission medium. By temporarily loading the rotor coil, data is transmitted through variations in current consumption of the stator conductors, eliminating the need for separate communication hardware and improving reliability without significantly increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own operational components (stator conductors and rotor coil) for both driving and communication functions. The data transmission is achieved by modulating the existing electromagnetic interaction between stator and rotor, rather than introducing independent communication subsystems, thereby maintaining structural simplicity while enhancing reliability

Inventive Principle:
Principle #25Self-service

2Reliability

If the rotor temporarily loads the rotor coil to transmit data, then noise immunity improves, but current consumption increases

Engineering Contradiction:
Improvenoise immunityVSAvoidcurrent consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The rotor coil is temporarily and periodically loaded only during data transmission periods, rather than continuously. This allows data to be transmitted through controlled variations in current consumption, improving noise immunity through deliberate modulation while minimizing overall energy increase by limiting the duration and frequency of loading events

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The rotor coil loading is applied partially and selectively only when data transmission is required, rather than continuously. This partial action approach achieves sufficient noise immunity for reliable communication while avoiding excessive current consumption that would occur with continuous loading, optimizing the trade-off between reliability and energy use

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables reliable data transmission from the rotor to the stator by leveraging the increased current consumption caused by the rotor coil loading, thereby improving noise immunity and data transmission reliability.

Implementation Method 1

The stator is embodied to carry out the energization of stator conductors in such a way that an alternating magnetic field may be generated via energized stator conductors

Methodology Applied
Scientific EffectAlternating magnetic field generation: Electromagnetic Induction

Implementation Method 2

The rotor comprises at least one rotor coil in which an alternating voltage may be induced due to the alternating magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12289022B2Planar drive system
Publication Date: 2025.04.29 BECKHOFF AUTOMATION GMBH
  • US12289022B2 patent drawing
  • US12289022B2 patent drawing
  • US12289022B2 patent drawing

AI summary

A planar drive system comprises a stator and a rotor. The stator comprises a plurality of energizable stator conductors. The rotor comprises a magnet device having at least one rotor magnet. A magnetic interaction can be produced between energized stator conductors of the stator and the magnet device in order to drive the rotor. The stator is configured to carry out energization of the stator conductors so that an alternating magnetic field can be generated via the energized stator conductors. The rotor comprises at least one rotor coil in which an alternating voltage can be induced due to the alternating magnetic field. The planar drive system is configured to transmit data from the rotor to the stator, and the rotor is configured to temporarily load the at least one rotor coil to temporarily cause increased current consumption of the energized stator conductors of the stator.