Planar Excimer Lamp With Built-In UV Wavelength Filtering

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Solution Overview

Problem

Existing excimer lamps for sterilizing large areas are inefficient due to the need for multiple small tubular lamps, which are expensive, have low reliability, and require additional time to cover large spaces, and they often emit harmful UV wavelengths that necessitate the use of costly filters to block.

Innovation Solution

The development of excimer lamps with a two-dimensional electrode array and a dielectric lamp envelope that filters out harmful UV wavelengths, allowing for larger, more efficient UV-C light emission without the need for external filters, by using a doped quartz or sapphire material to selectively transmit UV light in the 190-230 nm range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple small tubular lamps are used to sterilize large areas, then the sterilization coverage is improved, but the cost and complexity increase

Engineering Contradiction:
Improvesterilization coverage areaVSAvoidnumber of lamps required
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from traditional linear/tubular lamp geometry to a planar two-dimensional electrode array configuration. This dimensional change allows the lamp to cover large areas more efficiently by distributing multiple electrodes across a surface, enabling simultaneous excitation of excimer gas across the entire planar area, thus reducing the number of individual lamp units needed for large-area sterilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If traditional excimer lamps are used, then UV light is emitted for sterilization, but harmful UV wavelengths are also emitted requiring additional filters

Engineering Contradiction:
ImproveUV light emissionVSAvoidharmful UV wavelengths
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies wavelength-selective filtering at the local level by doping specific regions of the quartz envelope with cerium oxide. This creates localized optical properties where the doped regions selectively absorb harmful UV wavelengths (particularly 254 nm) while transmitting the desired 222 nm UV-C light. The filtering function is embedded within the lamp structure itself rather than requiring separate external filter components.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If external filters are added to block harmful UV wavelengths, then safety is improved, but cost and device complexity increase

Engineering Contradiction:
Improveharmful UV wavelength blockingVSAvoidfilter components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the filtering function with the lamp envelope structure by incorporating cerium oxide doping directly into the quartz material. This integration combines the UV emission function and the wavelength-selective filtering function into a single unified component (the lamp envelope), eliminating the need for separate external filter assemblies and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lamp envelope with cerium oxide doping performs the filtering function autonomously as an inherent property of the envelope material itself. The doped quartz automatically selectively transmits 222 nm UV-C light while absorbing harmful wavelengths without requiring additional active control systems or separate filter components, making the system self-sufficient for wavelength selection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more effective and cost-efficient sterilization of large areas with improved reliability and reduced manufacturing costs, as well as enhanced safety by eliminating the need for external filters and ensuring effective virus killing within safety limits.

Implementation Method 1

a gas within the sealed cavity, the gas being capable of emitting ultraviolet light in response to excitation of the electrode array

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a doped quartz or sapphire material to selectively transmit UV light in the 190-230 nm range

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS20240258094A1Excimer lamp
Publication Date: 2024.08.01 EXCELITAS TECHNOLOGIES CORP
  • US20240258094A1 patent drawing
  • US20240258094A1 patent drawing
  • US20240258094A1 patent drawing

AI summary

The techniques described herein relate to excimer lamps. An example excimer lamp includes a dielectric forming at least one side of a sealed cavity, an electrode array disposed over a surface of the dielectric, the electrode array comprising a plurality of electrodes of alternating polarity disposed at respective positions across at least one dimension of the excimer lamp, and a gas within the sealed cavity, the gas being capable of emitting ultraviolet light in response to excitation of the electrode array.