Planar Illumination Reflector Layout for Irregular Shape Uniformity

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Solution Overview

Problem

In direct-type planar illumination devices with a linear Fresnel lens, luminance unevenness occurs in irregularly shaped areas due to the difficulty in linearly arranging light sources along the light condensing position, leading to dark areas and degraded luminance uniformity.

Innovation Solution

A planar illumination device with a reflector having extended reflective surfaces and a prism of the linear Fresnel lens, which are adjusted to accommodate irregular shapes, ensuring light sources are arranged efficiently and maintaining luminance uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If light sources are linearly arranged along the light condensing position of the linear Fresnel lens, then light distribution efficiency is improved, but luminance uniformity deteriorates in irregular shape areas due to dark areas

Engineering Contradiction:
Improvelight distribution efficiencyVSAvoidluminance uniformity
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

The reflector is designed with different structural characteristics in different regions: in the irregular shape area, the reflector includes an extended reflective surface that extends in a direction orthogonal to the light source arrangement direction, while in the regular shape area, the reflector has conventional reflective surfaces. This local differentiation allows the irregular shape area to receive adequate light reflection, eliminating dark areas and improving luminance uniformity while maintaining the overall light distribution efficiency.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the planar shape of the light emitting area is made irregular, then adaptability to different display shapes is improved, but dark areas occur due to difficulty in arranging light sources along the light condensing position

Engineering Contradiction:
Improveadaptability to display shapesVSAvoidluminance uniformity
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The reflector is designed with asymmetric reflective surfaces that adapt to the irregular shape of the light emitting area. Specifically, in the irregular shape area, the reflector includes an extended reflective surface that extends in a direction orthogonal to the light source arrangement direction, creating an asymmetric structure that compensates for the irregular planar shape and ensures uniform light distribution.

Inventive Principle:
Principle #4Asymmetry

3Ease of manufacture

If the reflector has conventional reflective surfaces for regular shapes, then manufacturing simplicity is maintained, but luminance uniformity deteriorates in irregular shape areas

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidluminance uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The reflector is divided into different functional segments: a conventional reflective surface portion for regular shape areas and an extended reflective surface portion for irregular shape areas. This segmentation allows the reflector to maintain manufacturing simplicity in regular areas while addressing the luminance uniformity issue in irregular areas through the added extended portion.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents dark areas and enhances luminance uniformity by allowing light to reach the entire emitting area, even in non-rectangular shapes, while maintaining the light-condensing function.

Implementation Method 1

a reflector having a plurality of reflective surfaces forming respective segments, each segment surrounding a corresponding one of the plurality of light sources

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

A direct-type planar illumination device having a linear Fresnel lens has been proposed

Methodology Applied
Scientific EffectFresnel lens: Fresnel Lens

Implementation Method 3

light sources such as Light Emitting Diodes (LEDs) need to be linearly arranged along the light condensing position (focal point) of the linear Fresnel lens

Methodology Applied
Scientific EffectLight condensing: Focusing

Data Source

PatentUS20260049708A1Planar illumination device
Publication Date: 2026.02.19 MINEBEAMITSUMI INC
  • US20260049708A1 patent drawing
  • US20260049708A1 patent drawing
  • US20260049708A1 patent drawing

AI summary

A planar illuminating device of an embodiment is a directly-under type planar illuminating device provided with a linear Fresnel lens, and comprises a plurality of light sources, and a reflector. The plurality of light sources are disposed in a linear fashion on a board, along condensing positions of the Fresnel lens. The reflector includes reflecting surfaces constituting segments surrounding each of the light sources. In a part in which the light sources cannot be disposed along the condensing position because a planar shape of a light emitting area of the planar illuminating device is an irregular shape that is not rectangular, the segment of the reflector adjacent to said part is expanded to an outer edge side of the planar illuminating device.