Planar Light Source Structure for Uniform Batwing Light Distribution

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Solution Overview

Problem

Existing planar light sources suffer from luminance unevenness due to variations in light distribution, which affects the quality and uniformity of lighting.

Innovation Solution

A planar light source design incorporating a light-emitting device with a wavelength conversion member, a light-transmissive member, and reflective members, where the thickness of the light-transmissive member is greater than the wavelength conversion member, and the light distribution characteristics are optimized to achieve a batwing light distribution pattern with reduced luminance unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional light-emitting device structure is used, then the device is simple to manufacture, but luminance unevenness occurs in the light distribution

Engineering Contradiction:
Improveluminance uniformityVSAvoiddevice structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-emitting device is segmented into multiple functional layers: a light-emitting element, a wavelength conversion member with specific thickness, and a light-transmissive member with greater thickness. This segmentation allows each layer to perform its specific function optimally, with the light-transmissive member specifically designed to reduce luminance unevenness by having a thickness greater than the wavelength conversion member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by making the light-transmissive member have a specific thickness relationship (greater than the wavelength conversion member) to address the local issue of luminance unevenness. The light-transmissive member is positioned specifically to cover the wavelength conversion member and modify the light distribution characteristics in the lateral direction.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the light-transmissive member thickness is increased to reduce luminance unevenness, then light distribution uniformity improves, but device thickness increases

Engineering Contradiction:
Improveluminance uniformityVSAvoiddevice thickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent optimizes the thickness parameters of the wavelength conversion member and light-transmissive member to achieve the desired light distribution. By carefully controlling the thickness relationship (light-transmissive member thickness greater than wavelength conversion member thickness) and the lateral surface exposure, the device achieves improved luminance uniformity while minimizing the overall thickness increase.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the lateral surface of the wavelength conversion member is exposed to achieve batwing light distribution, then light distribution characteristic improves, but chromaticity deviation may increase

Engineering Contradiction:
Improvelight distribution characteristicVSAvoidchromaticity uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The light-transmissive member acts as an intermediary between the wavelength conversion member and the external environment. It covers the upper surface of the wavelength conversion member while allowing the lateral surface to remain exposed, mediating the light extraction process to achieve batwing light distribution while maintaining chromaticity uniformity through its optical properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly reduces luminance unevenness and chromaticity deviations, resulting in a more uniform and efficient light distribution, allowing for thinner and lighter lighting fixtures with improved performance.

Implementation Method 1

a wavelength conversion member disposed on an upper surface and a lateral surface of the element portion

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a light-transmissive member disposed on an upper surface of the wavelength conversion member and including a light-diffusing material

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

a first light reflective member disposed on the lower surface of the element portion and a lower surface of the wavelength conversion member

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS20240258471A1Planar light source
Publication Date: 2024.08.01 NICHIA CORP
  • US20240258471A1 patent drawing
  • US20240258471A1 patent drawing
  • US20240258471A1 patent drawing

AI summary

The planar light source includes a light-emitting device including a light-emitting element provided with an element portion and an electrode disposed on a lower surface of the element portion, a wavelength conversion member disposed on an upper surface and a lateral surface of the element portion, a light-transmissive member disposed on an upper surface of the wavelength conversion member, and a first light reflective member disposed on lower surfaces of the element portion and the wavelength conversion member; a substrate; and a second light reflective member disposed on an upper surface of the substrate and provided with an opening. The light-emitting device is disposed on the upper surface of the substrate in the opening, and the upper surface of the substrate includes an exposed portion exposed from the light-emitting device in the opening. A thickness of the light-transmissive member is larger than a thickness of the wavelength conversion member.