Planar Lighting Device with Varying LED Array Density

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Solution Overview

Problem

Current planar lighting devices face challenges in achieving a thinner design and larger dimensions while maintaining uniform light distribution and low power consumption, as they require thicker light guide plates and are limited by the size of light sources, leading to increased manufacturing costs and power consumption.

Innovation Solution

A planar lighting device with a light guide plate featuring a flat exit plane, inclined rear planes, and paired light sources with varying LED chip array densities and light amounts, allowing for efficient light distribution and reduced thickness, achieved through the use of LED chips with different light emission faces and scattering particles within the light guide plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a direct illumination type backlight unit is used, then uniform light amount distribution is achieved, but the backlight unit thickness increases to about 30 mm

Engineering Contradiction:
Improveuniform light amount distributionVSAvoidbacklight unit thickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

A light guide plate is introduced as an intermediary component between the light source and the display panel. The light guide plate receives light from the light source, guides it through its interior, and emits it uniformly across the display panel area, enabling thin backlight unit design while maintaining uniform illumination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light guide plate utilizes its thickness dimension to guide and distribute light. By designing the light guide plate with specific thickness variations and optical properties, the system achieves uniform light distribution across the display panel while keeping the overall backlight unit thickness minimal.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the backlight unit thickness is reduced to 10 mm or less, then a thinner design is achieved, but uniform light amount distribution becomes difficult to maintain

Engineering Contradiction:
Improvebacklight unit thicknessVSAvoiduniform light amount distribution
Core Design Contradiction:
Length of stationary objectVSIllumination intensity

Solution Approach 1:

The light guide plate's optical parameters are optimized, including its refractive index, thickness profile, and scattering properties. By carefully controlling these parameters, the system achieves uniform light distribution even with reduced thickness of 10 mm or less.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The light guide plate is designed with non-uniform thickness and optical properties across different regions. The thickness varies locally to compensate for light loss and ensure uniform overall illumination, while maintaining a thin overall profile of 10 mm or less.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If larger dimensions are achieved with light guide plates, then the light guide plate thickness must be increased, but this increases device complexity and manufacturing difficulty

Engineering Contradiction:
Improvelight guide plate areaVSAvoidlight guide plate thickness and structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The light guide plate is divided into multiple functional layers and regions, each optimized for specific light guiding and distribution tasks. This segmentation allows the system to achieve large dimensions while keeping individual component thicknesses manageable and simplifying manufacturing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a high-in-the-middle, bell-curve illuminance distribution without increasing the number of light sources or manufacturing costs, allowing for thinner and larger designs suitable for liquid crystal display devices like televisions.

Implementation Method 1

a light guide plate for admitting light emitted by the light sources and emitting the light through the light exit plane thereof

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Implementation Method 2

light emitted by the light source and admitted through the light entrance plane into the light diffusion light guide member receives a single or a multiple scattering effect at a given rate as the light propagates through the inside of the light diffusion light guide member

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS7771102B2Planar lighting device
Publication Date: 2010.08.10 FUJIFILM CORP
  • US7771102B2 patent drawing
  • US7771102B2 patent drawing
  • US7771102B2 patent drawing

AI summary

A thinner and larger planar lighting device is achieved without increasing the number of light sources and holding the power consumption to a minimum. The LED chips on the light sources are arrayed at an array density varying according to the position of each of the light entrance planes of the light guide plate such that the illuminance distribution as measured on along the middle of the light guide plate in a direction parallel to longitudinal direction of the light entrance planes represents a high-in-the-middle, bell-curve distribution.