Planar Resistive Memory Integration via Single Damascene Stacking

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Solution Overview

Problem

Existing methods for integrating two-terminal resistive memory cells on silicon wafers do not scale well below 20 nm and are costly, particularly in planar arrangements.

Innovation Solution

A single damascene structure is formed with reduced lithography steps, using a dielectric layer to vertically stack two-terminal resistive memory cells, which includes Conductive Metal Oxide (CMO) layers and Insulating Metal Oxide (IMO) layers, allowing for efficient fabrication with fewer photomasks and steps, thereby reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If existing methods for integrating two-terminal resistive memory cells are used, then planar arrangement is achieved, but manufacturing cost increases and scalability below 20 nm is lost

Engineering Contradiction:
Improvescalability below 20 nmVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent transitions from planar to three-dimensional integration by vertically stacking multiple memory layers above the substrate. This dimensional change enables continued scaling below 20 nm by utilizing the vertical dimension, thereby avoiding the manufacturing cost and complexity penalties associated with further planar lithography scaling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If reduced lithography steps are used, then manufacturing cost decreases, but fabrication process complexity must be managed

Engineering Contradiction:
Improvemanufacturing costVSAvoidfabrication process complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges multiple fabrication operations into a single damascene structure formation process. By combining the formation of conductive plugs, vias, and interconnect structures into one integrated process step, the number of lithography steps is reduced, lowering manufacturing cost while the process complexity is managed through consolidation rather than simplification.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If fewer photomasks and fabrication steps are used, then manufacturing cost decreases, but die yield must be maintained

Engineering Contradiction:
Improvemanufacturing costVSAvoiddie yield
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs preliminary actions by forming the complete damascene structure and establishing all interconnect pathways before final memory cell formation. This preliminary structuring ensures that subsequent fabrication steps have pre-defined pathways and alignment references, reducing the risk of defects and maintaining high die yield even with fewer overall fabrication steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in lower manufacturing costs and higher die yields due to fewer fabrication steps, enabling effective integration of resistive memory cells in a planar configuration that can be scaled below 20 nm.

Implementation Method 1

a voltage drop across the electrolytic tunnel barrier can cause an electrical field within the mixed valence conductive oxide that is strong enough to move oxygen ions out of the mixed valence conductive oxide and into the electrolytic tunnel barrier

Methodology Applied
Scientific EffectIon transport: Ion Repulsion/Attraction

Implementation Method 2

a voltage drop across the electrolytic tunnel barrier can cause an electrical field within the mixed valence conductive oxide that is strong enough to move oxygen ions

Methodology Applied
Scientific EffectElectrical field: Electric Field

Implementation Method 3

When certain mixed valence conductive oxides (e.g., praseodymium-calcium-manganese-oxygen—PCMO perovskites and lanthanum-nickel-oxygen—LNO perovskites) change valence, their conductivity changes

Methodology Applied
Scientific EffectValence change: Redox Reactions

Implementation Method 4

oxygen accumulation in certain electrolytic tunnel barriers (e.g., yttrium stabilized zirconia—YSZ) can also change conductivity

Methodology Applied
Scientific EffectOxygen accumulation: Absorption (physical)

Data Source

PatentUS9029827B2Planar resistive memory integration
Publication Date: 2015.05.12 HEFEI RELIANCE MEMORY LTD
  • US9029827B2 patent drawing
  • US9029827B2 patent drawing
  • US9029827B2 patent drawing

AI summary

In an example, a single damascene structure is formed by, for example, providing a dielectric layer, forming a void in the dielectric layer, and forming a portion of a first two-terminal resistive memory cell and a portion of a second two-terminal resistive memory cell within the void. The portions of the two-terminal resistive memory cells may be vertically stacked within the void.