Planar Signal Coupler for Cryogenic Arrays

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Solution Overview

Problem

Existing signal couplers, particularly those used in cryogenic applications, are bulky and inefficient, leading to increased space and cooling requirements, and do not provide consistent power levels across an array of couplers, which is problematic for applications like heterodyne detection and multi-beam phased arrays.

Innovation Solution

A compact planar device with a coplanar waveguide and microstrip transmission lines that overlap to enable controlled signal coupling, allowing for efficient distribution of power across multiple output ports, reducing space and cooling needs while maintaining consistent power levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If free-space signal couplers (wire grid splitters or thin dielectric film splitters) are used, then signal coupling function is achieved, but device size and space requirements increase significantly

Engineering Contradiction:
Improvesignal coupling functionVSAvoiddevice size
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent replaces free-space optical/mechanical coupler systems with an integrated planar circuit implementation. The signal coupler is constructed using printed circuit board techniques with conductive traces on dielectric substrates, eliminating the need for bulky free-space components like wire grid splitters or thin dielectric film splitters. This substitution of mechanical/free-space systems with planar circuit technology achieves the same signal coupling function while dramatically reducing device footprint.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention transitions from three-dimensional free-space coupling components to a two-dimensional planar circuit layout. By implementing the signal coupler as a flat, integrated circuit on a PCB substrate, the design exploits the planar dimension to achieve compactness while maintaining coupling functionality through carefully designed trace geometries and impedance matching structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If free-space signal couplers are used, then signal coupling is achieved, but cooling requirements increase due to larger cryogenic volume

Engineering Contradiction:
Improvesignal coupling functionVSAvoidcooling requirements
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent replaces free-space optical couplers with integrated planar circuit implementations that can be directly mounted on cryogenic substrates. This elimination of intermediate free-space components reduces the thermal path length and minimizes the volume requiring cryogenic cooling, thereby reducing the overall cooling requirements while maintaining signal coupling functionality at cryogenic temperatures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention merges the signal coupling function directly into the planar circuit substrate, eliminating separate free-space coupler components. By integrating the coupler functionality into the same planar platform as other circuit elements, the design reduces the total volume requiring cryogenic cooling and simplifies the thermal management architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If identical couplers are used in an array, then manufacturing is simplified, but power distribution becomes inconsistent across outputs

Engineering Contradiction:
Improvecoupler uniformityVSAvoidpower distribution consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent implements local quality variations within the planar circuit design to compensate for cumulative signal loss across the array. Each coupler element in the array is designed with locally optimized trace geometries, impedance values, or coupling coefficients that are specifically tailored to provide the required power distribution. This allows identical-looking couplers to be manufactured with precise local parameter adjustments that ensure consistent output power levels across all array elements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention employs parameter changes in the planar circuit design, such as varying trace widths, dielectric thicknesses, or coupling gap dimensions at different locations within the array. These parameter adjustments are made while maintaining overall manufacturing uniformity, allowing each coupler element to be fabricated using the same process but with locally optimized parameters that compensate for signal attenuation and ensure consistent power distribution across all outputs.

Inventive Principle:
Principle #35Parameter changes

4Manufacturing precision

If multiple separate signal inputs are provided for each coupler, then consistent power levels are achieved, but electrical and space costs increase

Engineering Contradiction:
Improvepower level consistencyVSAvoidelectrical and space requirements
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a universal planar circuit architecture where a single signal input can serve multiple coupler elements in the array. The design uses a shared signal distribution network with carefully designed impedance matching and power splitting structures that allow one input to provide consistent power levels to multiple outputs. This multi-functional approach eliminates the need for separate inputs for each coupler while maintaining power consistency through integrated circuit design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention segments the signal distribution function across the planar circuit, creating dedicated signal paths and power splitting networks that distribute the input signal to multiple coupler elements. By segmenting the distribution network into controlled impedance traces and power splitting junctions, the design achieves consistent power levels at each coupler output while using a single input, thereby reducing electrical and space requirements compared to providing separate inputs for each coupler.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, efficient, and scalable means of signal coupling that reduces space and cooling requirements, enabling consistent power distribution across an array of couplers, enhancing the performance of applications like heterodyne detection and multi-beam phased arrays.

Implementation Method 1

an overlap region in which the first transmission line crosses the second transmission line such that it overlies the second transmission line, and in which the first transmission line and second transmission line extend parallel or substantially parallel to each other where the first transmission line overlies the second transmission line, such that a predetermined portion of the power of a signal provided on either the first transmission line or the second transmission line is transferred to an output optical path of the other transmission line

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentEP3586396B1Signal coupler
Publication Date: 2022.11.02 OXFORD UNIVERSITY INNOVATION LTD
  • EP3586396B1 patent drawingFigure 1A~1B
  • EP3586396B1 patent drawingFigure 2A~2B
  • EP3586396B1 patent drawingFigure 2C~3A

AI summary

A device (1) for coupling and/or splitting signals, the device (1) including: a first transmission line (29) for carrying at least one first signal;a second transmission line (13) for carrying at least one second signal; and an overlap region (43) in which the first transmission (29) line crosses the second transmission line (13) such that it overlies the second transmission line (13), and in which the first transmission line (29) and second transmission line (13) extend parallel or substantially parallel to each other where the first transmission line (13) overlies the second transmission line (29), such that a predetermined portion of the power of a signal provided on either the first transmission line (29) or the second transmission line (13) is transferred to an output optical path of the other transmission line.