Planar Transformer Matching Network for Wider RF Load Bandwidth

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Solution Overview

Problem

Existing broadband matching networks for amplifiers have limited matching bandwidth, leading to significant frequency dependence of load impedance, which affects the efficiency and output power when operating with time-varying loads like plasma in plasma processing systems.

Innovation Solution

A broadband matching network incorporating a planar transformer with strategically placed series and parallel resonance frequencies, along with shunt capacitors and serial inductors, to reduce frequency dependence of load impedance, allowing for improved power transmission across a broader frequency range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a planar matching network is used for integration on PCB, then cost-effective construction and beneficial form factors are achieved, but the matching bandwidth is limited

Engineering Contradiction:
Improveintegration on PCBVSAvoidmatching bandwidth
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The matching network is divided into multiple resonant circuits with different resonance frequencies (first resonant circuit at lower frequency, second resonant circuit at higher frequency, and third resonant circuit at center frequency). Each resonant circuit segment handles a specific frequency range, collectively providing broad bandwidth matching while maintaining PCB integration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The planar transformer and resonant circuits are designed to perform multiple functions simultaneously: impedance transformation, bandwidth extension, and frequency-dependent impedance compensation. The network serves as a universal solution for both cost-effective PCB integration and broadband matching requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the operating frequency deviates from the center frequency, then adaptability to time-varying loads is improved, but the load impedance becomes strongly frequency dependent leading to efficiency degradation

Engineering Contradiction:
Improvefrequency tuning rangeVSAvoidefficiency degradation
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The impedance characteristics of the matching network are modified by changing the resonant frequencies of the three resonant circuits. By strategically placing the first resonant circuit at a lower frequency, the second at the center frequency, and the third at a higher frequency, the network compensates for frequency-dependent impedance variations, maintaining efficiency across a wide frequency range

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the matching bandwidth, reducing the variation in load impedance and phase within the frequency range, thereby improving power transmission efficiency and adaptability of the amplifier arrangement without substantial degradation of output power.

Implementation Method 1

a series resonance frequency of the broadband matching network corresponds to the center frequency

Methodology Applied
Scientific EffectSeries resonance: Resonance

Implementation Method 2

a first parallel resonance frequency and a second parallel resonance frequency are arranged around the series resonance frequency

Methodology Applied
Scientific EffectParallel resonance: Resonance

Data Source

PatentUS10469038B2Broadband matching network
Publication Date: 2019.11.05 COMET AG
  • US10469038B2 patent drawing
  • US10469038B2 patent drawing
  • US10469038B2 patent drawing

AI summary

The invention describes a broadband matching network for coupling to an output of an amplifying device for amplifiers with a nominal operating frequency between 1 MHz and 100 MHz. The broadband matching network comprises a planar transformer with a primary winding arranged on a primary side of the broadband matching network and a secondary winding arranged on a secondary side of the broadband matching network. The primary winding is arranged to be electrically connected to the output of the amplifying device. The broadband matching network is characterized by a center frequency and a bandwidth with a frequency range of at least +/−3%. A first parallel resonance frequency and a second parallel resonance frequency of the broadband matching circuit are arranged around the series resonance frequency such that a frequency dependence of a load impedance provided by the broadband matching network for the amplifying device is reduced.