Planetary Gear Structure With Overlapping Belt Paths to Cut Axial Length

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Solution Overview

Problem

Existing planetary transmissions with offset toothed belts result in a long axial length, which becomes more pronounced with an increase in the number of planetary gears and toothed belts.

Innovation Solution

A planetary gear device configuration where each planetary unit includes a first and second planetary gear, rotating bodies, and a winding transmission body. The winding transmission bodies of multiple planetary units are arranged such that at least a part overlaps in the axial direction, reducing the overall axial length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the two toothed belts are arranged to be offset in a rotation axis direction, then the planetary transmission can function as a speed reducer or speed-up gear, but the axial length of the planetary transmission becomes long

Engineering Contradiction:
Improvespeed reduction and speed-up functionVSAvoidaxial length
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent transitions from a two-dimensional offset arrangement of toothed belts to a three-dimensional overlapping arrangement. By allowing the winding transmission bodies to overlap in the axial direction when viewed from a direction orthogonal to the axial direction, the design utilizes the third dimension to reduce the overall axial length while maintaining the necessary functional separation through the overlapping configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested arrangement where the winding transmission bodies of multiple planetary units are positioned to overlap with each other in the axial direction. This nesting approach allows multiple transmission elements to occupy the same axial space, significantly reducing the total axial length of the planetary transmission while preserving the functional independence of each toothed belt path.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the number of planetary gears and toothed belt increases, then the transmission can provide more gear ratios and functions, but the axial length of the planetary transmission becomes longer

Engineering Contradiction:
Improvenumber of gear ratiosVSAvoidaxial length
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent merges multiple winding transmission bodies into a compact overlapping arrangement in the axial direction. By combining the spatial occupation of multiple toothed belts into an overlapping configuration rather than a sequential offset arrangement, the design accommodates an increased number of planetary gears and toothed belts without proportionally increasing the axial length.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the axial dimension for overlapping arrangements to accommodate multiple planetary units. This dimensional strategy allows the transmission to provide more gear ratios and functions by increasing the number of planetary gears while keeping the axial length controlled through the overlapping configuration of winding transmission bodies.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12313150B2Planetary gear device
Publication Date: 2025.05.27 DAIDO KOGYO CO LTD
  • US12313150B2 patent drawing
  • US12313150B2 patent drawing
  • US12313150B2 patent drawing

AI summary

A planetary gear device (1) includes a sun gear (5), a carrier (6), a plurality of planetary units (7) provided on the carrier (6), and a ring gear (9). Each of the planetary units (7) includes a first planetary gear (71) meshing with the sun gear (5), a second planetary gear (72) meshing with the ring gear (9), a first rotating body (73) disposed coaxially with the first planetary gear (71), a second rotating body (74) disposed coaxially with the second planetary gear (72), and a winding transmission body (75) wound around the first rotating body (73) and the second rotating body (74). Each of the winding transmission bodies (75) of the plurality of planetary units (7) is arranged such that at least a part thereof overlaps with another winding transmission body in an axial direction when viewed from a direction orthogonal to the axial direction.