Planetary Gear Structure With Overlapping Belt Paths to Cut Axial Length
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Solution Overview
Problem
Existing planetary transmissions with offset toothed belts result in a long axial length, which becomes more pronounced with an increase in the number of planetary gears and toothed belts.
Innovation Solution
A planetary gear device configuration where each planetary unit includes a first and second planetary gear, rotating bodies, and a winding transmission body. The winding transmission bodies of multiple planetary units are arranged such that at least a part overlaps in the axial direction, reducing the overall axial length.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the two toothed belts are arranged to be offset in a rotation axis direction, then the planetary transmission can function as a speed reducer or speed-up gear, but the axial length of the planetary transmission becomes long
Solution Approach 1:
The patent transitions from a two-dimensional offset arrangement of toothed belts to a three-dimensional overlapping arrangement. By allowing the winding transmission bodies to overlap in the axial direction when viewed from a direction orthogonal to the axial direction, the design utilizes the third dimension to reduce the overall axial length while maintaining the necessary functional separation through the overlapping configuration.
Solution Approach 2:
The patent implements a nested arrangement where the winding transmission bodies of multiple planetary units are positioned to overlap with each other in the axial direction. This nesting approach allows multiple transmission elements to occupy the same axial space, significantly reducing the total axial length of the planetary transmission while preserving the functional independence of each toothed belt path.
2Adaptability or versatility
If the number of planetary gears and toothed belt increases, then the transmission can provide more gear ratios and functions, but the axial length of the planetary transmission becomes longer
Solution Approach 1:
The patent merges multiple winding transmission bodies into a compact overlapping arrangement in the axial direction. By combining the spatial occupation of multiple toothed belts into an overlapping configuration rather than a sequential offset arrangement, the design accommodates an increased number of planetary gears and toothed belts without proportionally increasing the axial length.
Solution Approach 2:
The patent utilizes the axial dimension for overlapping arrangements to accommodate multiple planetary units. This dimensional strategy allows the transmission to provide more gear ratios and functions by increasing the number of planetary gears while keeping the axial length controlled through the overlapping configuration of winding transmission bodies.
Data Source
AI summary
A planetary gear device (1) includes a sun gear (5), a carrier (6), a plurality of planetary units (7) provided on the carrier (6), and a ring gear (9). Each of the planetary units (7) includes a first planetary gear (71) meshing with the sun gear (5), a second planetary gear (72) meshing with the ring gear (9), a first rotating body (73) disposed coaxially with the first planetary gear (71), a second rotating body (74) disposed coaxially with the second planetary gear (72), and a winding transmission body (75) wound around the first rotating body (73) and the second rotating body (74). Each of the winding transmission bodies (75) of the plurality of planetary units (7) is arranged such that at least a part thereof overlaps with another winding transmission body in an axial direction when viewed from a direction orthogonal to the axial direction.


