Planetary Roller Gear Drive Axial Preload Adjustment
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Solution Overview
Problem
Existing planetary roller gear drives experience slippage between the threaded spindle and spindle nut due to insufficient axial loading, leading to reduced axial advance and potential relative rotation without axial displacement, and the production of intermediate rings with matching widths is complex.
Innovation Solution
A planetary roller gear drive with an adjustable adjustment part that can be set in the axial direction between two nut parts, allowing for minimal slippage by ensuring planets are in rolling engagement with both the spindle nut and threaded spindle, and featuring a receptacle part with support profiles for secure mounting and noise reduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the planets circulate without sufficient axial loading, then the mechanism operates with simpler structure, but slippage occurs between the threaded spindle and spindle nut leading to reduced axial advance
Solution Approach 1:
The spindle nut is divided into two separate nut parts arranged axially one behind the other, with an intermediate ring inserted between them. This segmentation allows the planets to be simultaneously engaged with both nut parts and the threaded spindle, creating sufficient axial loading to prevent slippage while maintaining a relatively simple overall structure.
Solution Approach 2:
An intermediate ring is introduced as a mediator component between the two nut parts. This intermediate ring has a specific width that enables the planets to roll on its surface while also engaging with the threaded spindle and nut parts, thereby ensuring adequate axial loading and preventing slippage without requiring complex structural modifications.
2Manufacturing precision
If the width of the intermediate ring is precisely determined through calculation or calibration, then the planets achieve proper rolling engagement, but the production process becomes complicated
Solution Approach 1:
The intermediate ring is designed with an adjustable width rather than a fixed precision dimension. The ring can be shifted axially to adjust the spacing between the two nut parts, allowing the planets to achieve proper rolling engagement through simple axial positioning rather than requiring precise manufacturing of the ring width. This dynamic adjustment capability greatly simplifies the manufacturing process.
Solution Approach 2:
Instead of controlling the intermediate ring width as a fixed parameter, the design changes the approach by making the axial position of the intermediate ring the adjustable parameter. The ring width can be manufactured with standard tolerances, and the correct engagement is achieved by adjusting the axial position of the ring relative to the nut parts, thereby avoiding complicated precision manufacturing requirements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution minimizes slippage and allows for preassembly of nut parts with planets, enabling easy adjustment and secure fixation, resulting in a nearly slip-free operation and simplified manufacturing.
Implementation Method 1
planets that are arranged distributed around the periphery and are in rolling engagement with the threaded spindle and the spindle nut
Implementation Method 2
The width of the intermediate ring is dimensioned so that the planets are in rolling engagement with the two nut parts and also in rolling engagement with the threaded spindle
Data Source
AI summary
Planetary roller gear drive with a spindle nut (2) that is arranged on a threaded spindle (1) and is divided into nut parts (6, 7) that can be adjusted relative to each other in the axial direction, and with a plurality of planets (3) that are arranged distributed around a periphery and are in roller engagement with the spindle nut (2) and the threaded spindle (1). An adjustment part (20) set in the axial direction against the one nut part (6) that can be adjusted in the axial direction is provided and the one nut part (6) that can be adjusted in the axial direction is arranged between this adjustment part and the other nut part (7).


