Planetary Speed Increaser for Compact Bicycle Transmission Load Relief

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Solution Overview

Problem

Existing components for human-powered vehicles do not efficiently transmit human driving force, leading to increased loads on the transmission device and potential size constraints.

Innovation Solution

A component comprising a transmission device, a shaft member, and a speed increaser with at least one planetary gear group, which reduces torque input to the transmission device, thereby decreasing loads and allowing for a more efficient transmission of human driving force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the transmission device directly receives human driving force without a speed increaser, then the structure is simpler, but the torque input to the transmission device is higher, increasing loads on the transmission device

Engineering Contradiction:
Improvestructure simplicityVSAvoidload on transmission device
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

A speed increaser mechanism is introduced as an intermediary component between the human driving force input and the transmission device. This mediator increases rotational speed and reduces torque before the force reaches the transmission device, thereby decreasing the load on the transmission device while maintaining overall system functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the input rotational shaft is positioned close to the transmission device, then the component size in the axial direction is smaller, but the human driving force cannot be efficiently transmitted to the transmission device

Engineering Contradiction:
Improveaxial size of componentVSAvoidefficiency of force transmission
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The speed increaser mechanism is designed to rotate about the rotational center axis of the shaft member, utilizing the radial dimension rather than extending axially. This dimensional arrangement allows efficient force transmission through the speed increaser while keeping the axial length of the component compact, effectively decoupling the transmission efficiency from axial size constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If the speed increaser is designed with planetary gear groups rotating about the shaft member's rotational center axis, then the axial size is reduced, but the gear arrangement becomes more complex

Engineering Contradiction:
Improveaxial sizeVSAvoidgear arrangement complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The planetary gear groups are arranged concentrically around the rotational center axis of the shaft member, with gears nested within each other in radial layers. This nesting arrangement allows multiple gear stages to be compacted into a small axial space while maintaining clear functional separation and manageable complexity through systematic configuration.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The component effectively transmits human driving force with reduced loads on the transmission device, allowing for a preferred manner of force transmission while also decreasing the component's size in the axial direction.

Implementation Method 1

The speed increaser includes at least one first planetary gear group. The at least one first planetary gear group is rotatable about a rotational center axis of the shaft member.

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS20250136241A1Component for human-powered vehicle
Publication Date: 2025.05.01 SHIMANO INC
  • US20250136241A1 patent drawing
  • US20250136241A1 patent drawing
  • US20250136241A1 patent drawing

AI summary

A component for a human-powered vehicle basically includes a transmission device, a shaft member and a speed increaser. The transmission device includes a plurality of transmission stages. The shaft member is spaced from an input rotational shaft of the human-powered vehicle and arranged on the shaft member. The speed increaser is configured to transmit a human driving force that is input to the input rotational shaft to the transmission device. The speed increaser includes at least one first planetary gear group. The at least one first planetary gear group is rotatable about a rotational center axis of the shaft member.