Wireless Plant Control With Error-Adaptive Command Retransmission

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Solution Overview

Problem

Networked Control Systems (NCS) face challenges with packet loss and time delays in wireless communication, leading to unstable control loops and performance issues, as existing solutions do not effectively merge wireless communication and control system technologies to optimize performance.

Innovation Solution

A networked control system that includes a receiver, controller, state observer, and transmitter, where the state observer determines the number of wireless transmissions based on control error to ensure reliable packet delivery and reduce network congestion, and a scheduler prioritizes packet transmission times based on control errors to minimize total control error across multiple plants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If control commands are transmitted over wireless network, then system flexibility and remote control capability are improved, but packet loss and time delays occur leading to unstable control loops

Engineering Contradiction:
Improveremote control capabilityVSAvoidcontrol loop stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts the transmission rate based on the current control error magnitude. When control error is large, transmission rate increases to ensure timely delivery of corrective commands. When control error is small, transmission rate decreases to reduce network congestion. This dynamic adaptation resolves the contradiction by making the system responsive to actual control needs rather than using fixed transmission rates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the transmission parameter (transmission rate) based on the control error parameter. By mapping control error magnitude to transmission rate, the system adapts its communication behavior to the control performance requirements, thereby maintaining stability while enabling remote operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If transmission rate is increased to compensate for packet loss, then reliability of control command delivery is improved, but network congestion increases

Engineering Contradiction:
Improvepacket delivery reliabilityVSAvoidnetwork throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system uses dynamic transmission rate adjustment where the transmission rate is proportional to the control error magnitude. This prevents unnecessary high transmission rates when control error is small, thereby avoiding network congestion while maintaining sufficient reliability when control error is large.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system applies partial action by transmitting at higher rates only when necessary (large control error) rather than continuously at maximum rate. This selective approach ensures reliability only when needed, avoiding the excessive network traffic that would cause congestion.

Inventive Principle:
Principle #16Partial or excessive action

3Stability of the object's composition

If remote controller runs slower to ensure stable control loops, then control loop stability is maintained, but transient response and performance deteriorate

Engineering Contradiction:
Improvecontrol loop stabilityVSAvoidtransient response
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The remote controller dynamically adjusts its operating speed based on control error magnitude. When control error is large, the controller operates faster to provide timely reference inputs and shape transient response. When control error is small, it operates slower to maintain stability. This dynamic speed adjustment resolves the contradiction between stability and transient performance.

Inventive Principle:
Principle #15Dynamics

4Reliability

If multiple packets are transmitted to ensure delivery, then packet delivery reliability is improved, but network congestion and latency increase

Engineering Contradiction:
Improvepacket delivery reliabilityVSAvoidnetwork latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system transmits multiple packets only when control error is large, applying partial action rather than continuously. This reduces the total number of retransmissions and decreases network latency while maintaining sufficient delivery reliability for critical control moments.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10969767B2Network adapted control system
Publication Date: 2021.04.06 MITSUBISHI ELECTRIC RESEARCH LABORATORIES INC
  • US10969767B2 patent drawing
  • US10969767B2 patent drawing
  • US10969767B2 patent drawing

AI summary

A networked control system for controlling at least one plant includes a receiver configured to receive a feedback signal indicative of a current state of a controlled variable of a plant over a wireless link and a controller configured to determine a control command based on a control error between a reference state of the controlled variable and the current state of the control variable. The system also includes a processor configured to determine, based on a function of the control error, a number of transmission times a packet with the control command needs to be transmitted over the wireless link, and a transmitter configured to transmit the packet over the wireless link the number of transmission times.