Plant Exosome Isolation via Ultracentrifugation and TFF

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Solution Overview

Problem

Current methods for isolating plant exosomes are limited in scalability, purity, and uniformity, particularly when dealing with hard flesh or peel plants, and are not suitable for large-scale commercial production due to issues like contamination and low efficiency in removing vacuoles and impurities.

Innovation Solution

A method combining ultracentrifugation and tangential-flow filtration (TFF) is used to isolate high purity plant exosomes, which allows for continuous processing, easy operation in a sterile state, and minimizes adsorption to filtration filter pores, enabling large-scale production with uniform particle size distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If density gradient ultracentrifugation method using sucrose gradient is used to isolate plant exosomes, then exosome isolation can be achieved, but the method is difficult to utilize in commercial production and has low productivity

Engineering Contradiction:
Improveexosome isolation purityVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent extracts and removes the sucrose gradient step from the traditional isolation method, replacing it with a simplified ultracentrifugation protocol that achieves equivalent purification without the time-consuming density gradient layering process, thereby maintaining purity while improving productivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent optimizes ultracentrifugation parameters (speed, time, temperature) to achieve effective exosome isolation without requiring density gradient separation, changing the physical parameters of the centrifugation process to replace the complex chemical gradient method with a more efficient physical separation approach

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If filtration filter is used to separate exosomes from plant juices, then size-based separation can be achieved, but impurities and exosomes are adsorbed and accumulated in filter pores causing rapid lowering of filtration efficiency

Engineering Contradiction:
Improveexosome separation purityVSAvoidfiltration efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical filtration system with a centrifugal separation system, substituting the physical filtering mechanism that causes pore clogging with a centrifugal force-based separation mechanism that partitions components by density and size without contact with filter pores, thereby eliminating adsorption accumulation and maintaining continuous high efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an ultracentrifugation step as an intermediary separation process between raw plant juice extraction and final exosome collection, using centrifugal force as a mediator to separate exosomes from impurities without direct contact with filtration media, thus preventing the adsorption and accumulation problem

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If conventional isolation methods are used for plant exosomes, then isolation can be achieved, but scalability and uniformity are limited particularly for hard flesh or peel plants

Engineering Contradiction:
Improveexosome isolation uniformityVSAvoidscalability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments the isolation process into distinct standardized stages (homogenization, ultracentrifugation, resuspension) that can be independently optimized and scaled, allowing the method to be adapted to different plant types including hard flesh and peel plants while maintaining uniformity through consistent procedural steps

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent develops a universal isolation protocol that functions effectively across diverse plant types (soft flesh, hard flesh, peel, seeds), making the method broadly applicable and scalable while maintaining consistent exosome isolation quality through standardized ultracentrifugation parameters that work for all plant matrices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively isolates high purity plant exosomes on a large scale, improving productivity and purity while preventing contamination, and is suitable for GMP production, facilitating process scale-up and commercialization.

Implementation Method 1

a first ultracentrifugation step to obtain a supernatant and a first pellet

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Implementation Method 2

a tangential-flow filtration step to obtain a second supernatant and a second pellet

Methodology Applied
Scientific EffectUltrafiltration: Semipermeable Membrane

Data Source

PatentUS12116590B2Method for mass-producing plant exosomes
Publication Date: 2024.10.15 EXOSTEMTECH CO LTD
  • US12116590B2 patent drawing
  • US12116590B2 patent drawing
  • US12116590B2 patent drawing

AI summary

The present disclosure relates to a large-scale production method of plant exosomes. The method of the present disclosure can isolate high purity plant exosomes from a large amount of raw plants, using centrifugation and TFF, which can process a large amount of plant raw materials at once. This improves a conventional isolation process of plant exosomes stayed at the laboratory level, and thereby, suggests an easy process for large-scale production.