Plant Control GUI and Logic Generation Through Setup Wizards

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Solution Overview

Problem

Building automation systems lack an efficient method for dynamically generating plant control graphical user interfaces (GUIs) and control logic, requiring specialized knowledge and time-consuming processes for configuration and programming.

Innovation Solution

A graphical setup wizard that guides users through selecting plant types, configurations, and components, dynamically generating a GUI with a plant control logic and Key Performance Indicators (KPIs), allowing for real-time interaction and control without requiring specific knowledge of plant libraries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional plant control configuration methods are used, then control functionality is achieved, but the process is time-consuming and requires specialized knowledge of plant libraries

Engineering Contradiction:
Improveease of configurationVSAvoidsetup time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system performs automatic plant library generation by having the controller discover plant components through communication with connected devices and autonomously create the plant library data structure, eliminating the need for manual configuration by specialists

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller pre-generates the plant library and control logic before user interaction with the graphical interface, so that when users access the setup wizard, the configuration process is already substantially complete and requires only verification or minor adjustments

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual plant library generation is used, then control logic is established, but the process requires specialized programming knowledge and is complex

Engineering Contradiction:
Improvecontrol logic accuracyVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller autonomously discovers plant components by communicating with connected devices, automatically identifies their parameters and relationships, and generates the complete plant library and control logic without requiring user programming knowledge

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual process of specialists programming control logic is replaced by an automated electronic discovery and generation process, where the controller uses communication protocols to identify components and algorithmically creates the control logic and graphical interface

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If comprehensive plant configuration is performed manually, then complete control functionality is achieved, but errors and rework are more likely

Engineering Contradiction:
Improveplant configuration flexibilityVSAvoidconfiguration accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system provides real-time feedback during the automatic discovery process, allowing users to verify component identification and configuration parameters, and enables correction of any errors before finalization, thereby improving configuration accuracy while maintaining flexibility

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller performs preliminary validation and error checking during the automatic plant library generation process, identifying and flagging potential configuration issues before they can propagate through the system, thus reducing rework while preserving configuration flexibility

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12001190B2Dynamic creation of plant control graphical user interface and plant control logic
Publication Date: 2024.06.04 TRANE INTERNATIONAL INC
  • US12001190B2 patent drawing
  • US12001190B2 patent drawing
  • US12001190B2 patent drawing

AI summary

Method and systems for dynamically generating or editing a graphical dashboard via a graphical user interface (GUI) setup are provided. The method includes determining a type of a plant through the GUI setup, determining a configuration of the plant through the GUI setup, determining at least one component of the plant through the GUI setup, and configuring parameters of the at least one component and/or the plant through the GUI setup. The method also includes generating the dashboard including a plant control logic of the plant based on the type, the configuration, the at least one component, and the parameters of the at least one component and/or the plant. The method further includes controlling the plant based on the plant control logic.