Plant Surface Spray Coverage Imaging for Real-Time Application Control

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Solution Overview

Problem

Current agrochemical spray systems lack real-time monitoring capabilities to quantify liquid coverage on plant surfaces, leading to inefficiencies in pesticide application and increased environmental impact.

Innovation Solution

A system and method for automatically quantifying liquid coverage on plant surfaces using image processing and machine learning algorithms to analyze pre-spray and post-spray images, adjusting sprayer parameters for optimal coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional spray systems are used without real-time monitoring, then pesticide application can be performed, but liquid coverage on plant surfaces cannot be quantified and optimized

Engineering Contradiction:
Improveliquid coverage quantificationVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual visual inspection and physical measurement methods with automated image processing and machine learning algorithms. The system uses computer vision to capture images of plant surfaces and automatically quantifies liquid coverage through digital image analysis, eliminating the need for manual sampling and measurement while achieving precise, real-time coverage assessment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary computational layer between the spray application and the operator. The image processing system and machine learning algorithms act as intermediaries that automatically analyze coverage images, calculate coverage metrics, and provide feedback to the operator, bridging the gap between physical spray application and intelligent decision-making.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If farmers apply pesticides at recommended rates per acre, then standard application protocols are followed, but variability in application efficiency on plants is not accounted for

Engineering Contradiction:
Improveapplication rate adaptationVSAvoidcoverage information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where real-time image analysis of plant surface coverage is provided back to the operator. The system captures images during or after spray application, automatically calculates coverage percentages and distribution patterns, and feeds this information back to allow immediate adjustment of application rates and techniques, creating a closed-loop system that adapts to actual field conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables preliminary assessment of spray coverage by capturing and analyzing images during the application process or immediately afterward. This allows farmers to evaluate coverage quality before leaving the field, identifying areas that require re-spraying or adjustment, and making informed decisions about additional application needs based on actual coverage data rather than assuming uniform distribution.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If spray parameters are optimized for calm conditions, then optimal coverage is achieved when wind speeds are negligible, but efficiency decreases when wind speeds increase to 2-3 mph

Engineering Contradiction:
Improvecoverage consistencyVSAvoidenvironmental condition adaptation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static spray parameter settings into a dynamic system that adapts to changing environmental conditions. By using real-time image analysis to assess actual coverage outcomes, the system provides feedback that allows operators to dynamically adjust spray parameters such as pressure, flow rate, and nozzle positioning in response to varying wind conditions, maintaining effective coverage across different environmental scenarios.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250245847A1Systems and methods for measurement and control of sprayed liquid coverage on plant surfaces
Publication Date: 2025.07.31 AGZEN INC
  • US20250245847A1 patent drawing
  • US20250245847A1 patent drawing
  • US20250245847A1 patent drawing

AI summary

Presented herein are systems and methods for automatically quantifying liquid coverage on exposed plant surfaces (e.g., leaves).