Plant Status Display Using Process Data Summarization

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Solution Overview

Problem

Existing assist devices for grasping the operating status of a plant impose an excessive burden on workers, particularly unskilled individuals, due to the complexity of multidimensional data and inability to simplify the configuration for effective status monitoring.

Innovation Solution

A device comprising a data acquisition unit, summarization unit, and display unit that summarizes multidimensional process data into a simpler form, allowing for easy visualization and understanding of the plant's operating status, using techniques like principal component analysis to reduce data dimensions and combine with registered events for contrastive display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If multidimensional process data is displayed to provide comprehensive plant operating status information, then information completeness is improved, but worker burden and system complexity increase

Engineering Contradiction:
Improveinformation completenessVSAvoidworker burden
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent segments multidimensional process data into multiple one-dimensional time-series graphs, each representing a specific parameter. This segmentation allows workers to view comprehensive plant status information across multiple parameters without being overwhelmed by a single complex multidimensional display, thus maintaining information completeness while improving ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms multidimensional process data into one-dimensional time-series representations by plotting each parameter against time. This dimensionality change simplifies the data presentation from complex multidimensional space to simple one-dimensional graphs, reducing worker burden while preserving all essential operating status information through temporal evolution visualization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If multidimensional process data is displayed to provide comprehensive plant operating status information, then information completeness is improved, but device complexity increases

Engineering Contradiction:
Improveinformation completenessVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system segments multidimensional data into separate one-dimensional time-series graphs for each parameter. This segmentation approach simplifies the device architecture by treating each parameter independently, avoiding the need for complex multidimensional data structures and rendering engines, thus reducing device complexity while maintaining information completeness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a standardized template for displaying each parameter as a one-dimensional time-series graph. This copying approach allows the system to reuse the same display logic and graphical elements across multiple parameters, significantly reducing device complexity compared to implementing unique display mechanisms for each multidimensional parameter.

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If unskilled personnel are provided with access to plant operating status, then operational accessibility is improved, but ability to understand complex data decreases

Engineering Contradiction:
Improveoperational accessibilityVSAvoiddata understanding ability
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent transforms complex multidimensional process data into simple one-dimensional time-series graphs that show parameter evolution over time. This dimensionality reduction makes the data accessible to unskilled personnel by presenting it in an intuitive format that requires minimal technical knowledge to understand, while still conveying all essential operating status information.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs color coding to indicate the state of each parameter (e.g., normal, warning, alarm conditions). This visual encoding allows unskilled personnel to quickly grasp the operating status without needing to interpret complex numerical data, improving operational accessibility while compensating for reduced data understanding ability through intuitive visual cues.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS11977366B2Assist device, display device, assist method, and assist program
Publication Date: 2024.05.07 SUMITOMO HEAVY IND LTD
  • US11977366B2 patent drawing
  • US11977366B2 patent drawing
  • US11977366B2 patent drawing

AI summary

An assist device is for grasping the operating status of a plant and includes a data acquisition unit that acquires process data for the plant, a summarization unit that summarizes the dimensionality of the process data acquired by the data acquisition unit, and a display unit that displays the summarized data summarized by the summarization unit.