Industrial Plant Video Mapping Using 3D Models and Camera Recovery

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Solution Overview

Problem

Existing industrial plant monitoring systems rely heavily on manual annotation and lack automated methods to assign two-dimensional image data components to three-dimensional plant models, making it difficult to determine camera properties such as position, orientation, and zoom factor, especially with multiple video streams from varying cameras.

Innovation Solution

A method that involves receiving a video stream from an industrial plant, assigning two-dimensional image components to plant objects using a three-dimensional model, determining recording properties such as camera position, orientation, and zoom factor, and outputting the video stream along with these properties, all done in an automated manner.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual annotation is used to assign 2D image components to 3D plant models, then the assignment can be performed, but the process is time-consuming and not scalable for multiple video streams

Engineering Contradiction:
Improveassignment accuracyVSAvoidannotation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs self-annotation by automatically determining camera properties and assigning 2D image components to 3D plant model objects without requiring manual user annotation. The automated process uses the video stream data and 3D model to compute camera position, orientation, and zoom factor, thereby eliminating time-consuming manual work while maintaining assignment accuracy.

Inventive Principle:
Principle #25Self-service

2Area of stationary object

If multiple video streams from different cameras are used to monitor the plant, then comprehensive coverage is achieved, but the complexity of managing and evaluating all streams increases significantly

Engineering Contradiction:
Improvemonitoring coverageVSAvoidsystem complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The system processes multiple video streams from different cameras using a unified automated approach that determines camera properties and assigns image components to 3D model objects for all streams simultaneously. This universal processing method maintains comprehensive monitoring coverage while reducing the operational complexity of managing multiple streams by applying the same automated evaluation logic across all cameras.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If camera settings and positions are undocumented, then the system is more flexible in deployment, but the ability to analyze and interpret video data accurately is compromised

Engineering Contradiction:
Improvedeployment flexibilityVSAvoidcamera property information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The system automatically determines and recovers camera properties (position, orientation, zoom factor) from the video stream data and 3D plant model, creating a feedback loop that reconstructs the camera configuration information that would otherwise be lost. This allows the system to maintain deployment flexibility with undocumented cameras while recovering the necessary information for accurate video data analysis through automated computation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250184453A1Method and apparatus for monitoring an industrial plant
Publication Date: 2025.06.05 BASF SE
  • US20250184453A1 patent drawing
  • US20250184453A1 patent drawing
  • US20250184453A1 patent drawing

AI summary

Disclosed herein is a method for monitoring an industrial plant including plant objects, where the following steps are carried out: receiving (S1) a video stream (VS) of the plant generated with the aid of a video camera device; assigning (S2) two-dimensional image components (PT) of the video stream (VS) to plant objects (A′, B′, C′, D′) with the aid of a three-dimensional (3D) model (CAD) of the plant; determining (S3) a recording property of the image data depending on the image components (PT) assigned to one or more plant objects (C′) and the respective object property (XYZ); and outputting (S4) the video stream (VS′) together with the determined object properties (XYZ) and/or recording properties. Further disclosed herein are a computer program product and an apparatus.