Planter Row Unit Gauge Wheel Position Sensor Depth Control

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Solution Overview

Problem

Existing seed planting technologies face challenges in accurately determining and maintaining optimal seed depth in furrows, which affects uniform crop growth and yield, as reliance on mechanical stops alone is insufficient and furrow opener wear alters actual depth over time.

Innovation Solution

The use of position sensors, such as rotary potentiometers, accelerometers, and sensing arrays coupled to gauge wheel arms, to detect and average the rotational positions of gauge wheels, providing real-time depth measurements and accounting for wear on the furrow opener, allowing for precise seed depth control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If mechanical stops are used to control furrow depth, then the device complexity is reduced, but the manufacturing precision and reliability of seed depth control deteriorate due to wear on the furrow opener

Engineering Contradiction:
Improvedepth control mechanismVSAvoidseed depth control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent replaces the purely mechanical stop-based depth control system with an electronic sensing and control system. Position sensors (such as potentiometers, accelerometers, or optical sensors) detect the actual position of the furrow opener relative to the seed meter, and this information is fed to a controller that adjusts the depth control mechanism to maintain precise seed depth despite wear on the furrow opener components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback control system where position sensors continuously monitor the depth of the furrow opener and provide real-time data to a controller. The controller compares the actual position with the desired position and automatically adjusts the depth control mechanism to maintain accurate seed placement depth, compensating for wear on mechanical components over time

Inventive Principle:
Principle #23Feedback

2Ease of operation

If mechanical stops are used to control furrow depth, then the ease of operation is improved, but the reliability of depth measurement deteriorates due to inability to account for opener wear

Engineering Contradiction:
Improvedepth settingVSAvoiddepth measurement
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical depth measurement methods with electronic position sensors that directly measure the position of the furrow opener or gauge wheels. These sensors (potentiometers, accelerometers, optical sensors) provide reliable electronic signals that are not affected by wear on the furrow opener, maintaining accurate depth measurement while keeping the system easy to operate through automated control

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces position sensors as intermediary elements between the mechanical furrow opener and the depth control system. These sensors act as mediators that convert mechanical position information into reliable electronic signals, allowing the controller to accurately determine furrow depth without being affected by wear on the furrow opener components

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3300568B1Planter row unit furrow depth sensing apparatus
Publication Date: 2021.08.04 DEERE & CO
  • EP3300568B1 patent drawingFigure 1
  • EP3300568B1 patent drawingFigure 2
  • EP3300568B1 patent drawingFigure 3~4

AI summary

A row unit (118, 18) for a seeding machine. The row unit (118, 18) includes a frame (130, 14, 30), a first gauge wheel arm (166) pivotally coupled to the frame (130, 14, 30), a first gauge wheel (132) coupled to the first gauge wheel arm (166), a second gauge wheel arm (166) pivotally coupled to the frame (130, 14, 30), a second gauge wheel (132) coupled to the second gauge wheel arm (166), and a position sensor (148A, 148B, 148C, 148D, 148E, 148F, 148G, 148, 150) assembly having a position sensor (148A, 148B, 148C, 148D, 148E, 148F, 148G, 148, 150) at least partially disposed between the first gauge wheel arm (166) and the second gauge wheel arm (166) such that the position sensor (148A, 148B, 148C, 148D, 148E, 148F, 148G, 148, 150) is at least partially concealed from view between the first and second gauge wheels (132) when viewing the row unit (118, 18) along an axis of rotation (149) of the first gauge wheel (132).