Pulsed Laser Ablation for Precious Metal Nanoparticle Size Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for producing precious metal nanoparticles (PMNPs) face challenges in achieving reliable size control, particularly for particles larger than 10 nm, due to difficulties in controlling particle growth and the presence of stabilizing agents and residual ions that interfere with sensitive spectroscopic measurements like SERS.

Innovation Solution

A method involving pulsed laser ablation in liquid (PLAL) is used, where the electrical conductivity of the dispersion medium is monitored and adjusted to maintain a specific range, allowing for precise control of PMNP size, and subsequent centrifugation refines the size distribution, eliminating anomalies and achieving a well-controlled peak in the particle size distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If bottom-up fabrication methods are used to produce PMNPs, then chemical synthesis is simple and straightforward, but particle growth control is difficult and chemical by-products remain

Engineering Contradiction:
Improveease of chemical synthesisVSAvoidparticle growth control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces chemical synthesis methods with pulsed laser ablation (a physical/mechanical process) to produce PMNPs. This substitution eliminates chemical by-products and stabilizing agents while enabling precise control of particle size through laser parameters, directly resolving the contradiction between ease of manufacture and manufacturing precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent controls PMNP size by adjusting laser parameters (pulse duration, energy, frequency) and medium properties (electrical conductivity, temperature). This parameter control mechanism enables precise particle growth control without chemical additives, resolving the contradiction by maintaining ease of production while achieving manufacturing precision

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If stabilizing agents are used in chemical synthesis, then PMNPs remain stable in colloidal solution, but residual ions and stabilizing agents interfere with sensitive spectroscopic measurements

Engineering Contradiction:
Improvecolloidal stabilityVSAvoidinterference with spectroscopic measurements
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts/removes stabilizing agents and residual ions from the production process by using pulsed laser ablation in pure water or simple electrolyte solutions. This produces stabilizer-free PMNPs that maintain colloidal stability through surface properties alone, eliminating interference with spectroscopic measurements while preserving colloidal stability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses pure water or simple electrolyte solutions as the ablation medium, creating an inert chemical environment that prevents contamination by organic stabilizing agents. This inert environment produces clean PMNPs suitable for sensitive spectroscopic applications while maintaining stability through controlled surface properties

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Length of moving object

If PMNPs smaller than 10 nm are produced, then particle size is reduced for certain applications, but centrifugal sedimentation cannot be induced even with gold nanoparticles

Engineering Contradiction:
Improveparticle sizeVSAvoidcentrifugal separation capability
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The patent produces PMNPs with sizes of 10 nm or larger by controlling laser ablation parameters (energy, pulse duration, repetition rate) and medium conductivity. This size control enables centrifugal separation while maintaining the small size benefits, resolving the contradiction between particle size and ease of centrifugal operation

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If electrical conductivity of dispersion medium is not controlled, then production process is simpler, but particle size distribution shows anomalies with multiple peaks

Engineering Contradiction:
Improveprocess simplicityVSAvoidparticle size distribution control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements feedback control by monitoring the electrical conductivity of the dispersion medium and adjusting laser parameters or medium composition to maintain optimal conductivity ranges. This feedback mechanism ensures consistent single-peak particle size distribution while maintaining practical process simplicity, resolving the contradiction between device complexity and manufacturing precision

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of PMNPs with a well-controlled size range, reducing variance and eliminating undesirable peaks, resulting in stable colloidal suspensions suitable for sensitive applications like SERS without the need for stabilizing agents, enhancing measurement accuracy and sensitivity.

Implementation Method 1

generating a plurality of precious metal nanoparticles by delivering laser pulses to the target material in the ablation container

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

subsequent centrifugation refines the size distribution

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS9999865B2Method of reliable particle size control for preparing aqueous suspension of precious metal nanoparticles and the precious metal nanoparticle suspension prepared by the method thereof
Publication Date: 2018.06.19 IMRA AMERICA INC
  • US9999865B2 patent drawing
  • US9999865B2 patent drawing
  • US9999865B2 patent drawing

AI summary

Disclosed is a method for making a colloidal suspension of precious metal nanoparticles. The method comprises providing a target material comprising a precious metal in a liquid dispersion medium in an ablation container. The dispersion medium has an electrical conductivity within a predetermined conductivity range. Laser pulses are used to generate the nanoparticles from the target in the container. While generating the nanoparticles the electrical conductivity of the dispersion medium is monitored and maintained within the predetermined range and thereby the generated nanoparticles are produced within a predetermined size range. The generated nanoparticles are used to form a colloidal suspension.