Plasma Actuators for Boundary Layer Flow Control

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Solution Overview

Problem

Existing boundary layer control systems for aircraft are complex, heavy, and inefficient, particularly at higher flow speeds, and struggle to effectively manage boundary layer separation and transition from laminar to turbulent flow.

Innovation Solution

The use of individually addressable plasma actuators and hollow cathode arrays, coupled with a controller to deliver pulsed energy into the boundary layer, which can be programmed to activate in specific patterns to control airflow and delay separation or transition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If boundary layer diverters, bump boundary layer deflectors, boundary layer bypass ducts, vortex generators, or porous surfaces are used to remove or control boundary layer flow, then boundary layer separation and flow distortion are reduced, but device complexity and aircraft weight increase substantially

Engineering Contradiction:
Improveboundary layer control effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical boundary layer control systems (diverters, deflectors, bypass ducts, vortex generators, porous surfaces) with a plasma-based actuation system that uses electrical discharges to directly manipulate boundary layer flow. This substitution eliminates the need for moving parts and complex mechanical structures while achieving the same flow control objectives through electromagnetic and plasma-fluid interactions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs plasma actuators that can be independently controlled and activated in different patterns to change flow parameters dynamically. By adjusting plasma discharge parameters (power, frequency, duration, spatial distribution), the system can adaptively control boundary layer characteristics without changing physical hardware configuration, thereby reducing device complexity while maintaining control effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Speed

If dielectric barrier discharge devices are used to energize and redirect boundary layer flow, then flow control is achieved at relatively low speeds, but the devices become less efficient and effective at higher flow speeds associated with realistic aircraft operations

Engineering Contradiction:
Improveflow speed rangeVSAvoidflow control effectiveness
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs multiple types of plasma actuators (dielectric barrier discharge, plasma jets, hollow cathode arrays) with different operational characteristics that can be selected and combined based on flight conditions. The system dynamically adapts actuator selection, activation patterns, and power levels to match varying flow speeds, maintaining effectiveness from low-speed to high-speed flight regimes where single-type devices fail.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the boundary layer control function across multiple distributed plasma actuators rather than relying on a single device type. By segmenting the control surface into multiple zones with independently controllable actuators, the system can optimize local flow control at each position, maintaining overall effectiveness across the entire aircraft surface regardless of flight speed variations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides efficient and effective control of boundary layer flow, reducing drag, increasing lift, and stabilizing engine operation by delaying separation and transition, thus enhancing aerodynamic performance across a range of flight conditions.

Implementation Method 1

These devices operate by ionizing air adjacent to the flow surface in such a way as to generate or direct flow adjacent to the surface

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

activating different plasma actuators, or different hollow cathode actuators

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS8727286B2Systems and methods for controlling flows with pulsed discharges
Publication Date: 2014.05.20 THE BOEING CO
  • US8727286B2 patent drawing
  • US8727286B2 patent drawing
  • US8727286B2 patent drawing

AI summary

Systems and methods for controlling air vehicle boundary layer airflow are disclosed. Representative methods can include applying electrical energy bursts and/or other energy bursts in nanosecond pulses in the boundary layer along a surface of an air vehicle. In a particular embodiment, electrical energy is discharged into the boundary layer to reduce the tendency for the boundary layer to separate and/or to reduce the tendency for the boundary layer to transition from laminar flow to turbulent flow. Representative actuators discharging the energy can be arranged in a two-dimensional array of individually addressable actuators.