Plasma Cavitation Flow Chamber for High-Throughput Liquid Disinfection

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Solution Overview

Problem

Existing water treatment methods using cavitation and plasma are limited by inefficiencies in continuous processing, energy density, and high costs, particularly in high-throughput applications, and there is a need for improved systems that can effectively destroy contaminants and microorganisms in liquids.

Innovation Solution

A plasma cavitation treatment device that utilizes a flow-through system with metal electrodes generating high-frequency plasma discharges within cavitation bubbles, creating intense hydrodynamic effects and ultraviolet radiation to treat liquids, enhancing the destruction of microparticles, colloidal particles, and microbiological contaminants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acoustic cavitation is used for liquid treatment, then disinfection and purification effects are achieved, but energy density and residence time are insufficient for high-throughput continuous processing

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidthroughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces acoustic cavitation with hydrodynamic cavitation, using fluid flow mechanics instead of acoustic waves to generate cavitation bubbles. The hydrodynamic cavitation device creates cavitation through pressure differential and flow velocity, enabling continuous processing while maintaining disinfection effectiveness through the formation and implosion of cavitation bubbles in the liquid stream.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements continuous processing by feeding liquid through a flow-through hydrodynamic cavitation device where cavitation bubbles are continuously formed, transited, and imploded. This continuous generation and collapse of bubbles provides sustained disinfection and purification effects without the batch limitations of acoustic cavitation, thereby achieving high throughput while maintaining reliability.

Inventive Principle:
Principle #20Continuity of useful action

2Productivity

If hydrodynamic cavitation is used to treat liquids continuously, then high-throughput processing is achieved, but energy density and treatment efficacy decrease with distance from the radiation source

Engineering Contradiction:
Improvecontinuous processing capabilityVSAvoidtreatment efficacy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the treatment process into multiple stages: cavitation bubble formation in the high-velocity low-pressure zone, bubble transit through the liquid stream, and implosion in the slow-velocity high-pressure zone. This segmentation allows the system to maintain high throughput while ensuring that each bubble receives sufficient energy density for effective treatment, as the bubbles are continuously generated and processed through distinct functional zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from point-source acoustic radiation to distributed hydrodynamic cavitation throughout the liquid flow path. By creating cavitation bubbles at multiple locations along the flow path rather than relying on a single radiation source, the system maintains treatment efficacy throughout the entire liquid stream while enabling continuous high-throughput processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If plasma discharge is generated in cavitation bubbles, then destruction of contaminants and microorganisms is enhanced, but device complexity and operational difficulty increase

Engineering Contradiction:
Improvecontaminant destruction effectivenessVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines hydrodynamic cavitation and plasma discharge into a unified treatment system. The cavitation bubbles generated by the hydrodynamic process serve as the medium for plasma discharge, merging two powerful destruction mechanisms into a single integrated device. This combination enhances contaminant and microorganism destruction while managing operational complexity through a coordinated design of the cavitation generator and plasma discharge components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high-throughput treatment with efficient destruction of contaminants and microorganisms, improving the physical-chemical properties of liquids, reducing pollutant concentrations, and enhancing disinfection through synergistic effects of cavitation and plasma discharges.

Implementation Method 1

When a fluid is fed in a flow-through hydrodynamic cavitation device at a proper velocity, cavitation bubbles are formed as a result of the decrease in hydrostatic pressure inside the specially designed passages

Methodology Applied
Scientific EffectHydrodynamic cavitation: Hydrodynamic Cavitation

Implementation Method 2

generating discharge plasma in the area where cavitation bubbles form... The release of a significant amount of energy activates atoms, ions, molecules and radicals located in the bubbles and/or the adjacent fluid and drives chemical reactions and processes

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 3

The bubble implosion can be coincidental with the emission of light, which catalyzes photochemical reactions

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 4

Such implosion is accompanied by a localized increase in both pressure and temperature, up to 1,000 atm and 5,000° C., and results in the generation of local jet streams, shock waves and shearing forces

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentUS20250340462A1System and method for plasma cavitation treatment of liquids
Publication Date: 2025.11.06 CAVITATION TECH
  • US20250340462A1 patent drawing
  • US20250340462A1 patent drawing
  • US20250340462A1 patent drawing

AI summary

A method and device for cavitation-plasma treatment of liquid is disclosed. The device has an elongated body housing that encloses a working chamber having a plasma discharge body, with a cavitation body after the working chamber. The working chamber is a cylindrical channel having a confusor at its inlet and a diffuser at its outlet. The plasma discharge body has an inlet electrode disposed in the inlet of the working chamber with a discharge end extending through the confusor into the cylindrical channel, as well as an outlet electrode disposed in the outlet with a charge end extending through the diffuser into the cylindrical channel. The inlet electrode and outlet electrode conduct an electrical current through the working chamber in such a way as to generate a plasma by applying high- voltage direct or alternating current to the liquid flow.