Pulse Power Drilling Plasma Arc Spark Ratio via Chemical Analysis

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Solution Overview

Problem

Conventional wellbore drilling methods face inefficiencies in optimizing pulse power drilling operations due to the complex interactions between plasma arcs and sparks, which affect the chemical reactions and energy distribution downhole, leading to suboptimal drilling parameters and formation evaluation.

Innovation Solution

A system that analyzes the chemical species in the drilling fluid to determine the relation between plasma arcs and sparks, allowing for adjustments to pulse power drilling parameters such as WOB, flow rate, and power settings to optimize drilling efficiency and formation evaluation by correlating the concentrations of chemical species with plasma arc and spark ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If plasma arc and spark interactions are not monitored, then drilling operations can proceed with standard parameters, but drilling efficiency and formation evaluation accuracy deteriorate due to suboptimal parameters

Engineering Contradiction:
Improvedrilling efficiencyVSAvoidparameter monitoring and adjustment system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system measures chemical species concentrations in the drilling fluid and uses this information to determine the plasma arc-to-spark ratio. This feedback loop enables real-time monitoring of plasma discharge characteristics, allowing the system to automatically adjust drilling parameters to optimize drilling efficiency while maintaining formation evaluation accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the chemical changes naturally occurring in the drilling fluid as indicators of plasma discharge conditions. By analyzing the chemical species already present in the drilling fluid, the system self-diagnoses the arc-to-spark ratio without requiring additional sensors downhole, thereby improving productivity while limiting the increase in device complexity.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If chemical species analysis is performed to determine arc-spark relations, then drilling parameter optimization improves, but measurement and analysis complexity increases

Engineering Contradiction:
Improveformation evaluation accuracyVSAvoidchemical species analysis complexity
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The drilling fluid serves as an intermediary medium that carries information about plasma discharge conditions. The chemical species in the drilling fluid act as mediators that translate the physical plasma arc-to-spark ratio into measurable chemical concentrations, enabling precise formation evaluation while simplifying the measurement process by using readily available drilling fluid samples.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical or physical measurement of plasma discharge conditions with chemical analysis of drilling fluid samples. This substitution allows for more precise measurement of formation properties and plasma characteristics by analyzing chemical species concentrations, which can be measured with standard laboratory equipment rather than complex downhole sensors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If real-time adjustment of drilling parameters is implemented, then drilling efficiency improves, but operational complexity and time for parameter optimization increase

Engineering Contradiction:
Improvedrilling efficiencyVSAvoidtime for parameter analysis and adjustment
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system pre-establishes the relationship between chemical species concentrations and plasma arc-to-spark ratio through laboratory calibration. This preliminary work creates lookup tables or calibration curves that enable real-time parameter adjustment without requiring complex real-time calculations, thereby improving drilling efficiency while minimizing the time lost to parameter optimization during actual drilling operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transforms the complex plasma physics problem into a simpler chemical concentration measurement problem. By changing the measurement parameter from direct plasma characterization to chemical species analysis, the system enables rapid parameter adjustment based on straightforward chemical measurements, reducing the time required for optimization while maintaining high drilling efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables real-time optimization of pulse power drilling parameters, improving drilling efficiency and accuracy in formation evaluation by leveraging the chemical changes induced by plasma discharges, thereby enhancing the effectiveness of wellbore operations.

Implementation Method 1

the chemical species produced downhole as a result of the plasma discharge

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

a plasma arc to a plasma power that generates a plasma spark

Methodology Applied
Scientific EffectElectric Arc: Electric Arc

Implementation Method 3

a plasma arc to a plasma power that generates a plasma spark

Methodology Applied
Scientific EffectElectric Spark: Electric Spark

Data Source

PatentUS12188353B2Plasma chemistry derived relation between arc and spark for pulse power drilling
Publication Date: 2025.01.07 HALLIBURTON ENERGY SERVICES INC
  • US12188353B2 patent drawing
  • US12188353B2 patent drawing
  • US12188353B2 patent drawing

AI summary

A concentration of at least one chemical reaction product in a drilling fluid is determined after the drilling fluid has interacted with a plasma discharge produced via one or more electrodes of a drill bit of a pulse power drill string disposed in a wellbore for drilling the borehole. The concentration of the at least one chemical reaction product is correlated to a relation between an arc and a spark of the plasma discharge. The relation between the arc and spark can subsequently be evaluated to determine updates to pulse power drilling parameters and/or to perform formation and drilling fluid evaluation.