Solid State Supersonic Flow Actuator Using Plasma Discharge

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Solution Overview

Problem

Existing flow control actuators for aerospace applications, particularly for supersonic flows, face limitations in operating frequency and momentum flux, with mechanical and synthetic jet actuators requiring complex auxiliary equipment and suffering from fatigue and limited frequency due to moving parts and small piezo-electric diaphragm constraints.

Innovation Solution

A repetitive spark micro-actuator (RSMA) device that uses electrical discharges to create plasma and expel air at high velocities without moving aerodynamic structures, achieving sonic or supersonic exhaust velocities and higher momentum throughput, and is a zero net mass flux device, eliminating the need for a fuel source and reducing weight and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If piezoelectric diaphragms are made smaller to achieve higher oscillation frequency, then frequency is improved, but momentum flux and displacement are reduced

Engineering Contradiction:
Improveoscillation frequencyVSAvoidmomentum flux
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent replaces the mechanical piezoelectric diaphragm system with an electrical discharge-based plasma actuation system. Electrical discharges create plasma that heats and expands gas, generating thrust without mechanical moving parts. This substitution enables higher frequencies without the mass and displacement limitations of piezoelectric materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using electrical discharges to create plasma, which fundamentally alters how the actuator generates thrust. Instead of mechanical oscillation, the system uses thermal expansion from plasma heating to drive gas flow, achieving both high frequency and sufficient momentum flux.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If combustion-driven jet actuators are used to achieve high momentum flux, then momentum flux is improved, but device complexity and auxiliary equipment requirements increase

Engineering Contradiction:
Improvemomentum fluxVSAvoidauxiliary equipment
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex auxiliary systems required for combustion actuators (fuel storage, pumping, metering, ignition timing devices) by using a simplified electrical discharge-based plasma actuation system. The core function of generating thrust is achieved through direct electrical energy conversion to thermal and kinetic energy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical combustion system with an electrical discharge system. Instead of burning fuel to generate thrust, the system uses electrical discharges to create plasma, which directly heats and expands gas to produce the required momentum flux without mechanical moving parts or auxiliary equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If mechanical actuators with moving parts are used, then flow control capability is achieved, but reliability decreases due to fatigue

Engineering Contradiction:
Improveflow control capabilityVSAvoidcomponent fatigue
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical actuators with moving parts with a solid-state plasma actuation system. Electrical discharges create plasma that directly interacts with the gas flow to generate control forces, eliminating mechanical components that would fatigue and fail. The system maintains flow control capability through direct electromagnetic-thermal-gas interaction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The plasma actuator system is self-contained with no external moving parts. The electrical discharge system automatically creates plasma, heats the gas, and generates thrust without requiring external mechanical actuation or auxiliary systems, thereby achieving both operational capability and high reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The RSMA device enables high-speed synthetic jets with velocities an order of magnitude higher than conventional actuators, allowing for more reliable and efficient control of supersonic flows, suitable for various aerospace applications including steering munitions and airflow control, with potential for weight savings and increased reliability.

Implementation Method 1

creating high pressure in the chamber by using an electrical discharge to create plasma inside of the chamber, rapidly heating air

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

using an electrical discharge to create plasma inside of the chamber, rapidly heating air

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

Pressure is relieved by exhausting the heated air through the discharge orifice. Sufficient driving pressure is created by the exhausted air to influence supersonic boundary layers.

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

The high exhaust velocities of the actuator device may reach sonic levels on the order of Mach 1 or higher

Methodology Applied
Scientific EffectSupersonic flow: Speed of Sound

Data Source

PatentUS7988103B2Solid state supersonic flow actuator and method of use
Publication Date: 2011.08.02 JOHNS HOPKINS UNIVERSITY
  • US7988103B2 patent drawing
  • US7988103B2 patent drawing
  • US7988103B2 patent drawing

AI summary

A method and device are provided for manipulating high-speed flows without moving aerodynamic structures. More particularly, a flow control actuator device is provided that is capable of producing a pulsating synthetic jet with high exhaust velocities for manipulating high-speed flows without moving aerodynamic structures. The high exhaust velocities of the actuator device may reach sonic levels of Mach 1 or greater. In one embodiment, the device may be constructed as an array of devices. In such an embodiment, each individual device is preferably reduced to a very small size. In such an embodiment, each individual device can then be fired in temporal patterns to create high-speed synthetic jets of air extending above the surface of the each device.