Plasma Functional Liquid Device for Sterilization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for introducing plasma gas into liquids, such as bubbling, often result in ozone and radicals losing activity due to pressure changes and shear heat, leading to insufficient cleaning and sterilizing effects.

Innovation Solution

A Plasma functional liquid producing device that generates plasma gas with an oxygen concentration of 90% or more, which is introduced into a solvent in a bubbled state using a porous plasma gas releasing section, minimizing heat generation and pressure fluctuations, thereby maintaining active species for effective cleaning and sterilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If plasma gas is introduced into liquid through bubbling using conventional methods (venturi or microporous), then gas dispersion into liquid is achieved, but active species (ozone and radicals) lose their activity due to pressure changes and shear heat

Engineering Contradiction:
Improvegas dispersionVSAvoidactive species stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the physical parameters of the bubbling process by controlling bubble size, rising velocity, and residence time. Specifically, it uses fine bubbles (0.1-10mm diameter) with controlled rising velocities (0.01-10mm/s) to minimize shear forces and pressure changes, thereby preserving active species while achieving adequate gas-liquid contact.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces dynamic control of bubble characteristics during the bubbling process. By adjusting bubble generation rate, size distribution, and rise velocity in real-time, the system optimizes the balance between gas dispersion efficiency and active species preservation, making the process adaptive to different plasma gas types and liquid compositions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If plasma gas is introduced through venturi method with pressure changes, then gas dispersion is enhanced, but active species lose activity due to pressure changes

Engineering Contradiction:
Improvegas dispersion efficiencyVSAvoidactive species stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention eliminates the venturi pressure change mechanism and replaces it with gentle bubbling at atmospheric or near-atmospheric pressure. By changing the pressure parameter from high-variation (venturi) to stable (ambient), the system preserves active species while maintaining gas dispersion through controlled bubble generation and rise.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If plasma gas is introduced through microporous method with shear force, then bubble separation is improved, but active species lose activity due to shear heat

Engineering Contradiction:
Improvebubble separationVSAvoidactive species stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention changes the bubble separation mechanism from shear-force-based (microporous) to buoyancy-based (controlled rise). By using larger fine bubbles with slower rise velocities, the system achieves adequate gas-liquid contact and separation without generating excessive shear heat, thereby preserving active species.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If oxygen concentration in plasma generating gas is increased to 90% or more, then cleaning and sterilizing effects are improved, but device complexity increases

Engineering Contradiction:
Improvecleaning and sterilizing effectsVSAvoidoxygen concentration control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the plasma generating gas composition parameter to high oxygen concentration (90% or more). This parameter change directly enhances the generation of reactive oxygen species (ozone and radicals) which provide superior cleaning and sterilizing effects, while the complexity is managed through standard oxygen generation technologies.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device produces a plasma functional liquid with long-life active species that achieves excellent cleaning and sterilizing effects without excessive heat or pressure issues, suitable for plant growth and industrial applications.

Implementation Method 1

a plasma gas generating section that generates plasma gas containing active species from plasma generating gas

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

a plasma gas releasing section that releases the plasma gas in a bubbled state

Methodology Applied
Scientific EffectBubbling: Bubble

Data Source

PatentUS20250002380A1Plasma functional liquid producing device, a method thereof, and plant cultivating factory
Publication Date: 2025.01.02 LAUREL BANK MACHINES CO LTD
  • US20250002380A1 patent drawing
  • US20250002380A1 patent drawing
  • US20250002380A1 patent drawing

AI summary

A Plasma functional liquid producing device, a method thereof, and a plant factory that exhibit excellent cleaning and sterilizing effects even when plasma gas is introduced into a liquid through bubbling. The Plasma functional liquid producing device comprises a plasma head that generates plasma gas containing active species from plasma generating gas, a plasma gas releasing section that releases the plasma gas in a bubbled state, and a Plasma functional liquid generating section equipped with a plasma functional liquid generating tank storing a solvent, which generates a plasma functional liquid by introducing the plasma gas in the bubbled state into the solvent, wherein the oxygen concentration of the plasma generating gas is preferably 90% or more.