Dielectric Barrier Plasma Generator for Air Sterilization

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Solution Overview

Problem

Generating stable cold plasma is challenging due to the need to balance various factors such as voltage, gas composition, airflow rate, humidity, and electrode characteristics, which affects the production and concentration of reactive species, ions, and ultraviolet photons.

Innovation Solution

The use of dielectric-barrier discharge technology to produce atmospheric pressure, low-temperature plasma with a dielectric layer separating electrodes, allowing for controlled ionization and generation of reactive species, including free radicals, which can be used to break down molecules and sterilize air, water, and surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If dielectric-barrier discharge technology is used to generate cold plasma, then sterilization and decomposition effectiveness is improved, but device complexity increases due to multiple electrodes and dielectric layers

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidelectrode and dielectric layer configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The plasma generation system is divided into multiple discrete electrode-dielectric modules that can be independently configured and optimized. Each module contains specific electrode arrangements (first electrode, second electrode, third electrode) with corresponding dielectric layers, allowing the complex sterilization function to be segmented into manageable units that can be systematically deployed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dielectric layers serve as intermediary elements between electrodes, enabling controlled plasma generation while isolating the complex electrode configuration from direct contact with the treated environment. The dielectric barrier mediates the electrical discharge process, transforming high-voltage electrical energy into controlled plasma that achieves sterilization without requiring direct exposure to complex electrode structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If high voltage alternating current is applied for plasma generation, then ionization and reactive species production is improved, but energy consumption increases

Engineering Contradiction:
Improvereactive species concentrationVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The system employs alternating current at optimized frequencies to generate plasma in periodic cycles rather than continuous operation. The alternating voltage causes periodic ionization and recombination of gas molecules, maintaining high reactive species concentration during active phases while allowing energy dissipation during off-phases, thereby reducing overall power consumption compared to continuous DC plasma generation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system optimizes plasma generation by adjusting multiple parameters including voltage amplitude, frequency, and pulse duration to achieve maximum reactive species production at minimum energy consumption. By changing electrical parameters and matching them with specific dielectric material properties and gas composition, the system finds optimal operating points that balance ionization effectiveness with energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If atmospheric pressure plasma is generated, then application versatility is improved, but plasma stability becomes more difficult to maintain

Engineering Contradiction:
Improveapplication rangeVSAvoidplasma stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The plasma generation system incorporates feedback mechanisms that monitor plasma discharge characteristics and automatically adjust electrical parameters to maintain stable operation at atmospheric pressure. Sensors detect variations in plasma glow intensity, current flow, or gas composition, and control circuits modify voltage or frequency in real-time to compensate for disturbances, ensuring consistent plasma quality across diverse applications.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses composite dielectric materials with tailored electrical and thermal properties to stabilize plasma generation at atmospheric pressure. These composite materials combine insulating properties with controlled breakdown characteristics, allowing the dielectric layers to maintain electrical field distribution and prevent arcing while accommodating variations in gas composition and pressure conditions across different applications.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective sterilization and decomposition of harmful compounds, including pathogens and carbon dioxide, with minimal power consumption and no wastewater generation, suitable for air purification and industrial applications.

Implementation Method 1

The use of dielectric-barrier discharge technology to produce atmospheric pressure, low-temperature plasma with a dielectric layer separating electrodes, allowing for controlled ionization and generation of reactive species

Methodology Applied
Scientific EffectDielectric-barrier discharge: Dielectric

Implementation Method 2

allowing for controlled ionization and generation of reactive species, including free radicals

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

cold plasma can be produced by moving accelerated electrons through certain gasses, e.g., helium or air. These electrons impact the atoms and molecules with so much energy that they separate the outermost electrons of the atoms and molecules in the gas, thereby creating a soupy mixture of free electrons and free ions

Methodology Applied
Scientific EffectElectron impact ionization: Electron Impact Desorption

Implementation Method 4

The plasma generator receives a fluid, communicates atmospheric pressure, low-temperature plasma to the fluid to result in treated fluid

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS20240196507A1Methods and apparatus for generating atmospheric pressure, low temperature plasma usable for affecting fluid flow
Publication Date: 2024.06.13 TELLAPURE LLC
  • US20240196507A1 patent drawing
  • US20240196507A1 patent drawing
  • US20240196507A1 patent drawing

AI summary

Embodiments relate to a plasma generator including a dielectric layer elongated in a longitudinal direction that extends 0.01 mm-2 mm in a thickness direction perpendicular to the longitudinal direction. The dielectric layer defines first and second planar surfaces that are separated in the thickness direction. A first electrode is disposed along a first portion of the first planar surface. A second electrode is disposed along a second portion of the second planar surface, such that at least a part of the first and second portions are separated in the longitudinal direction of the dielectric layer. A power supply is configured to supply electrical power to the first and second electrodes at a predetermined voltage and frequency, wherein plasma is generated adjacent each of the first and second electrodes and along the first and second surfaces of the dielectric layer other than the first and second portions.