Plasma Ignition for Lean Combustion Stability

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Solution Overview

Problem

Internal combustion engines face challenges in achieving stable, low-temperature combustion at highly dilute operating conditions, particularly in lean air/fuel mixtures, which can lead to inefficiencies and increased emissions.

Innovation Solution

The implementation of a plasma ignition system with a dielectric barrier-discharge igniter and a direct-injection fuel injector, where the fuel injector delivers a first fuel pulse before igniter activation, followed by a plasma energy pulse, facilitating controlled auto-ignition and enhancing combustion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional spark plug ignition system is used in lean air/fuel mixtures, then the engine can operate at dilute conditions, but stable low-temperature combustion cannot be achieved

Engineering Contradiction:
Improvecombustion temperatureVSAvoidcombustion stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent replaces the conventional thermal spark plug ignition system with a plasma ignition system that uses electrical discharge to generate plasma. This substitution enables controlled auto-ignition at lower temperatures by creating a radicalized environment through plasma, allowing stable combustion in lean air/fuel mixtures where conventional spark plugs fail.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the ignition mechanism from thermal-based (spark plug) to plasma-based (electrical discharge). This parameter change in the ignition system enables the engine to achieve stable combustion at lower temperatures and higher air/fuel ratios, fundamentally altering the combustion characteristics to resolve the contradiction between temperature and combustion stability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the fuel injector is positioned far from the igniter, then the fuel spray pattern is improved, but combustion efficiency decreases

Engineering Contradiction:
Improvefuel spray distributionVSAvoidcombustion efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent introduces plasma as an intermediary between the fuel injector and igniter. The plasma, generated by electrical discharge in the region between these components, acts as a mediator that enhances fuel-air mixing and prepares the mixture for efficient combustion. This intermediary plasma field enables both good fuel spray distribution and high combustion efficiency to coexist.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables stable low-temperature combustion at highly dilute conditions, reducing emissions and improving engine efficiency by creating a radicalized environment for efficient fuel combustion.

Implementation Method 1

a plasma ignition system having an in-cylinder dielectric barrier-discharge igniter

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

the igniter initiates a plasma energy pulse

Methodology Applied
Scientific EffectDielectric barrier discharge:

Data Source

PatentUS9970407B2Method and apparatus for controlling operation of an internal combustion engine
Publication Date: 2018.05.15 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9970407B2 patent drawing
  • US9970407B2 patent drawing
  • US9970407B2 patent drawing

AI summary

An internal combustion engine includes a plasma ignition system having an in-cylinder dielectric barrier-discharge igniter, and a direct-injection fuel injector having an in-cylinder fuel nozzle. The fuel nozzle protrudes into the combustion chamber proximal to the igniter. A controller operatively connects to the internal combustion engine, the plasma ignition system and the fuel injection system. The controller controls the internal combustion engine at an air/fuel ratio that is lean of stoichiometry. The fuel injector injects a first fuel pulse prior to activation of the igniter, and then the igniter initiates a plasma energy pulse. The fuel injector is controlled to inject a second fuel pulse during the plasma energy pulse.