Atmospheric Plasma Jet for Non-Thermal Surface Disinfection

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Solution Overview

Problem

Existing disinfection methods are either too aggressive, pose health risks, or are ineffective and complex, particularly when dealing with sensitive surfaces and three-dimensional structures.

Innovation Solution

The method employs an atmospheric plasma jet generated by an electrical discharge in a volume through which a working gas flows, using a non-thermal plasma nozzle to transfer energy to the surface, effectively disinfecting without thermal damage and residue, and can be enhanced by mixing disinfecting substances into the plasma jet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid disinfectants are applied in high concentration, then disinfection effectiveness is improved, but health risks and aggressiveness increase

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidhealth risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the physical state of the disinfectant from liquid to plasma, and controls the concentration through gas flow rate and power density rather than liquid concentration. This allows effective disinfection without the health risks associated with high-concentration liquid disinfectants.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces liquid application methods with plasma generation using electrical discharge in a gas medium. This substitution eliminates the need for handling concentrated liquid disinfectants, thereby reducing health risks while maintaining disinfection effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If aggressive disinfectants are used, then disinfection effectiveness is improved, but special precautions and protective equipment are required

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidprotective equipment requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By changing from liquid to plasma state and controlling power density, the invention achieves effective disinfection without the corrosiveness and toxicity of aggressive liquid disinfectants, eliminating the need for protective gloves and special handling procedures.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If UV radiation or radioactive radiation is used, then disinfection capability is provided, but effectiveness is low or technical complexity is high

Engineering Contradiction:
Improvedisinfection capabilityVSAvoidtechnical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention replaces UV or radioactive radiation systems with a plasma generation system using electrical discharge in atmospheric pressure gas. This provides superior disinfection effectiveness while simplifying the technical requirements compared to radiation-based methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If thermal disinfection methods are used, then disinfection effectiveness is improved, but thermal damage to sensitive surfaces occurs

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidthermal damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the energy delivery mechanism from thermal to non-thermal plasma. By controlling the gas temperature and power density, effective disinfection is achieved without the thermal damage that occurs with traditional thermal methods.

Inventive Principle:
Principle #35Parameter changes

5Reliability

If liquid disinfectants are applied to three-dimensional structures, then surface disinfection is achieved, but residues remain in edges and corners

Engineering Contradiction:
Improvesurface disinfectionVSAvoidresidue accumulation
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention uses a gas flow-based plasma jet that can penetrate and wrap around three-dimensional structures. The gaseous plasma naturally reaches edges and corners without leaving residues, unlike liquid disinfectants that pool and remain in crevices.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a safe, effective disinfection method for both smooth and complex surfaces, reducing health risks and achieving high reactivity with minimal thermal load, while allowing for precise disinfection of sensitive areas without leaving residues.

Implementation Method 1

an atmospheric plasma jet is generated using an electrical discharge in a volume through which a working gas flows

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Implementation Method 2

The plasma jet emerges from the nozzle opening... the non-thermal plasma jet preferably has no electrical streamers outside the plasma nozzle

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

a reactive medium is brought into contact with the surface of the object, which on the one hand has high reactivity due to higher electron excitation and on the other hand has a low gas temperature

Methodology Applied
Scientific EffectElectron excitation:

Implementation Method 4

by means of a non-thermal discharge... the non-thermal plasma jet preferably has no electrical streamers outside the plasma nozzle

Methodology Applied
Scientific EffectNon-thermal plasma: Plasma

Data Source

PatentEP1965833B1Method for the disinfection of objects
Publication Date: 2013.08.28 PLASMATREAT GMBH
  • EP1965833B1 patent drawingFigure 1

AI summary

The invention relates to a method for disinfecting objects, in which an atmospheric plasma jet is generated by means of an electrical discharge in a volume that is penetrated by a working gas while the surface of the object is impinged upon at least in part by the plasma jet, the disinfectant effect being produced by the energy transfer from the plasma jet to the surface. The inventive method allows surfaces to be disinfected effectively without increasing the amount of disinfectant to be used.