Plasma Air Purifier Ozone Management via MnO2-CuO Catalyst

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Solution Overview

Problem

Existing plasma air purifying apparatuses face challenges in maintaining effective air purification due to performance degradation of plasma discharge electrodes and limited removal of ozone (O3), a harmful gas generated during plasma discharge.

Innovation Solution

The apparatus incorporates a plasma reaction unit with multiple plasma discharge modules, a catalytic filter unit with a manganese dioxide (MnO2) and copper oxide (CuO) compound catalytic agent, and an ultraviolet (UV) irradiation unit to promote ozone decomposition, along with a control unit to manage power supply and ensure continuous plasma generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If strong energy is continuously applied to the plasma discharge electrode to enhance air purification, then the sterilizing power and decomposition efficiency are improved, but the discharge electrode deteriorates and disappears causing performance degradation

Engineering Contradiction:
Improveair purification efficiencyVSAvoidplasma discharge electrode lifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies periodic action by alternately operating multiple plasma discharge modules (first module ON while second module OFF, then switching). This allows the electrode to rest and recover during the OFF period, preventing continuous deterioration while maintaining continuous plasma generation through module switching, thus resolving the contradiction between high productivity and electrode reliability

Inventive Principle:
Principle #19Periodic action

2Productivity

If strong energy is applied to generate plasma for killing bacteria and viruses, then the sterilizing power is enhanced, but ozone (O3) is generated as a harmful side effect

Engineering Contradiction:
Improvesterilizing powerVSAvoidozone concentration
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful ozone generated by plasma discharge into beneficial oxygen through a catalytic converter containing manganese dioxide and copper oxide. The catalyst decomposes ozone (O3) into oxygen (O2), transforming the harmful side effect into a beneficial outcome, thus maintaining high sterilizing power while eliminating ozone harm

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The catalytic converter acts as an intermediary between the plasma discharge module and the discharged air. It intercepts and processes the harmful ozone generated by plasma, converting it to safe oxygen before release, thus resolving the contradiction between sterilizing effectiveness and harmful ozone generation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If activated carbon adsorbents are used to remove generated ozone, then some ozone removal is achieved, but the removal effect is limited and insufficient

Engineering Contradiction:
Improveozone removalVSAvoidozone decomposition efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent changes the chemical parameter of the ozone removal mechanism from physical adsorption (activated carbon) to catalytic decomposition (manganese dioxide and copper oxide compound catalyst). This parameter change enables much higher ozone decomposition efficiency, completely resolving the limitation of activated carbon's weak removal effect

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration extends the life of plasma discharge modules, enhances air purification performance, and effectively reduces ozone (O3) levels, thereby improving the overall efficiency and safety of the air purifying process.

Implementation Method 1

when high energy is applied to oxygen, water vapor, and other molecules present in the air, they become in a plasma state where they are separated into a positive ion and a negative ion

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 2

they become in a plasma state where they are separated into a positive ion and a negative ion

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

The hydroxyl radical (OH radical) and active oxygen generated in this process combine with hydrogen ions (H+), which are the main components of bacteria and viruses, to destroy cell membranes

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

a catalytic filter unit that communicates therewith to remove ozone (O3) inside

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 5

an ultraviolet (UV) irradiation unit that rapidly promotes the ozone (O3) decomposition reaction of the catalytic filter unit

Methodology Applied
Scientific EffectPhotodecomposition: Photodissociation

Data Source

PatentUS20250090714A1Plasma air purifying apparatus
Publication Date: 2025.03.20 JUNSYS CO LTD
  • US20250090714A1 patent drawing
  • US20250090714A1 patent drawing
  • US20250090714A1 patent drawing

AI summary

The present invention relates to an apparatus for purifying indoor air using plasma. More specifically, the plasma air purifying apparatus according to an embodiment of the present invention includes a plasma discharge module that generates plasma to remove microorganisms such as bacteria and viruses and various harmful substances contained in the sucked air, a catalytic filter unit that removes residual ozone (O3) remaining after a chemical reaction by plasma, an ultraviolet (UV) irradiation unit that rapidly promotes the ozone (O3) decomposition reaction of the catalytic filter unit, an ozone sensor unit that detects the concentration of ozone (O3) generated by plasma, a power supply unit that supplies electric power to the plasma discharge module, and a control unit that controls the power supply of the power supply unit.