Plasma Reactor for On-Site Hydrogen Peroxide Production

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Solution Overview

Problem

Current methods for producing hydrogen peroxide and nitrogen oxides in agriculture require additional chemical intermediates and stabilizers, and there is a need for a system that can simultaneously produce these compounds from air and water without such requirements.

Innovation Solution

A plasma reactor system that uses air and water to generate hydrogen peroxide and nitrogen oxides by injecting a mixture of liquid water and gas into electrically-conductive capillaries, propagating a plasma discharge to dissociate water and form these compounds, which are then dissolved and protected within a flowing liquid film, allowing for on-site production and variation of concentrations through reactant flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional methods are used to produce hydrogen peroxide and nitrogen oxides, then the products can be obtained, but additional chemical intermediates and stabilizers are required

Engineering Contradiction:
Improveproduction of hydrogen peroxide and nitrogen oxidesVSAvoidrequirement for additional chemicals
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The plasma reactor system uses only air and water as feedstocks to produce hydrogen peroxide and nitrogen oxides directly, eliminating the need for additional chemical intermediates and stabilizers. The system serves itself by converting readily available substances (air and water) into the desired products through plasma discharge, making the process simpler and more sustainable.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If hydrogen peroxide and nitrogen oxides are produced using conventional methods, then the products are available, but they require stabilizers and cannot be produced on-site

Engineering Contradiction:
Improveon-site production capabilityVSAvoidsystem requirements for chemical handling
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the requirement for stabilizers and complex chemical handling systems by using plasma discharge to directly convert air and water into hydrogen peroxide and nitrogen oxides. This extraction of unnecessary chemical components enables on-site production without the complexity of stabilizer management and chemical storage.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If additional chemicals and stabilizers are used in production, then the chemical reactions can proceed, but the system becomes less environmentally friendly

Engineering Contradiction:
Improveproduction efficiencyVSAvoidenvironmental impact of chemical intermediates
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The plasma reactor creates a controlled environment where air and water are directly converted into products without requiring additional chemical intermediates. This inert-like environment (using only air and water) eliminates harmful chemical byproducts and reduces environmental impact while maintaining productive output of hydrogen peroxide and nitrogen oxides.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the simultaneous production of hydrogen peroxide and nitrogen oxides on-site for agricultural use, eliminating the need for additional chemicals and allowing for adjustable concentrations based on application requirements, with the system being capable of efficient collection and protection of the products from degradation.

Implementation Method 1

propagating a plasma discharge to dissociate water and form these compounds

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 2

dissociate water and form these compounds

Methodology Applied
Scientific EffectDissociation: Photodissociation

Data Source

PatentUS10589252B2Simultaneous on-site production of hydrogen peroxide and nitrogen oxides from air and water in a low power flowing liquid film plasma discharge for use in agriculture
Publication Date: 2020.03.17 FLORIDA STATE UNIV RES FOUND INC
  • US10589252B2 patent drawing
  • US10589252B2 patent drawing
  • US10589252B2 patent drawing

AI summary

A reactor system that includes a single reactor or a plurality of parallel reactors. A method that includes injecting a mixture including liquid water and a gas, into at least one electrically-conductive inlet capillary tube of a continuously-flowing plasma reactor to generate a flowing liquid film region on one or more internal walls of the continuously-flowing plasma reactor with a gas stream flowing through the flowing liquid film region; propagating a plasma discharge along the flowing liquid film region from at least one electrically-conductive inlet capillary to an electrically-conductive outlet capillary tube at an opposing end of the continuously-flowing plasma reactor; dissociating the liquid water in the plasma discharge to form a plurality of dissociation products; producing hydrogen peroxide and nitrogen oxides from the plurality of dissociation products.