Plasma Sterilization Device With Segmented Electrodes
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Solution Overview
Problem
Conventional plasma sterilization apparatuses struggle to provide uniform sterilization for agricultural products with various three-dimensional shapes, often resulting in inadequate or excessive sterilization, which can damage the products.
Innovation Solution
A plasma sterilization apparatus featuring a voltage-applying unit, a pair of electrodes with a dielectric for dispersive discharge, and a position changing unit to ensure uniform coverage, allowing for flexible and gentle sterilization of complex shapes without local convergence, and optionally incorporating flexible contact pieces and a measurement unit for impedance control.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional plasma sterilization apparatuses irradiate plasma to sterilization targets, then sterilization capacity is achieved, but uniform sterilization cannot be obtained for targets with various three-dimensional shapes
Solution Approach 1:
The electrode is divided into multiple needle-shaped electrodes arranged in an array rather than using a single large electrode. This segmentation allows plasma to be generated at multiple discrete points that can be distributed across the sterilization target surface, enabling uniform sterilization of complex three-dimensional shapes while maintaining high sterilization capacity through the collective action of all electrodes
Solution Approach 2:
Each needle electrode generates plasma locally at its tip, creating localized high-density plasma regions. By arranging multiple such local plasma sources across the electrode array, the system achieves both local intensive sterilization at each needle tip and uniform overall sterilization coverage when all needles operate together, resolving the contradiction between sterilization capacity and uniformity
2Reliability
If strong plasma discharge is applied to ensure adequate sterilization, then sterilization effectiveness is improved, but damage to the sterilization target increases
Solution Approach 1:
The system applies plasma discharge at multiple needle electrode locations simultaneously, where each electrode operates at moderate power levels. The cumulative effect of many partial plasma actions across the target surface achieves adequate overall sterilization effectiveness without any single location receiving excessive plasma energy that would cause damage to the sterilization target
Solution Approach 2:
By segmenting the total sterilization task across multiple needle electrodes, each electrode handles only a portion of the sterilization load. This distribution allows the system to achieve comprehensive sterilization coverage through additive effects while keeping the plasma intensity at each individual electrode low enough to prevent target damage
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus achieves uniform and gentle sterilization of agricultural products with complex shapes, reducing damage and ensuring effective disinfection without the use of harmful pesticides, suitable for long-distance transport and export/import of agricultural goods.
Implementation Method 1
a plasma sterilization apparatus that irradiates a radical as plasma-produced by a plasma unit
Implementation Method 2
irradiates a radical as plasma-produced by a plasma unit, is provided within a conveyance passage
Implementation Method 3
a pair of electrodes that apply, in a discharged state, the voltage applied by said voltage-applying unit to the sterilization target via a dielectric
Data Source
AI summary
A plasma sterilization apparatus includes a voltage-applying unit that applies a voltage to a sterilization target having conductivity; a pair of electrodes that apply, in a discharged state, the voltage applied by the voltage-applying unit to the sterilization target via a dielectric; and a position changing unit that changes a relative position between the pair of electrodes and the sterilization target.


