Plasma Sterilization Device With Segmented Electrodes

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Solution Overview

Problem

Conventional plasma sterilization apparatuses struggle to provide uniform sterilization for agricultural products with various three-dimensional shapes, often resulting in inadequate or excessive sterilization, which can damage the products.

Innovation Solution

A plasma sterilization apparatus featuring a voltage-applying unit, a pair of electrodes with a dielectric for dispersive discharge, and a position changing unit to ensure uniform coverage, allowing for flexible and gentle sterilization of complex shapes without local convergence, and optionally incorporating flexible contact pieces and a measurement unit for impedance control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional plasma sterilization apparatuses irradiate plasma to sterilization targets, then sterilization capacity is achieved, but uniform sterilization cannot be obtained for targets with various three-dimensional shapes

Engineering Contradiction:
Improvesterilization capacityVSAvoiduniformity of sterilization
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The electrode is divided into multiple needle-shaped electrodes arranged in an array rather than using a single large electrode. This segmentation allows plasma to be generated at multiple discrete points that can be distributed across the sterilization target surface, enabling uniform sterilization of complex three-dimensional shapes while maintaining high sterilization capacity through the collective action of all electrodes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each needle electrode generates plasma locally at its tip, creating localized high-density plasma regions. By arranging multiple such local plasma sources across the electrode array, the system achieves both local intensive sterilization at each needle tip and uniform overall sterilization coverage when all needles operate together, resolving the contradiction between sterilization capacity and uniformity

Inventive Principle:
Principle #3Local quality

2Reliability

If strong plasma discharge is applied to ensure adequate sterilization, then sterilization effectiveness is improved, but damage to the sterilization target increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoiddamage to sterilization target
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system applies plasma discharge at multiple needle electrode locations simultaneously, where each electrode operates at moderate power levels. The cumulative effect of many partial plasma actions across the target surface achieves adequate overall sterilization effectiveness without any single location receiving excessive plasma energy that would cause damage to the sterilization target

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

By segmenting the total sterilization task across multiple needle electrodes, each electrode handles only a portion of the sterilization load. This distribution allows the system to achieve comprehensive sterilization coverage through additive effects while keeping the plasma intensity at each individual electrode low enough to prevent target damage

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves uniform and gentle sterilization of agricultural products with complex shapes, reducing damage and ensuring effective disinfection without the use of harmful pesticides, suitable for long-distance transport and export/import of agricultural goods.

Implementation Method 1

a plasma sterilization apparatus that irradiates a radical as plasma-produced by a plasma unit

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 2

irradiates a radical as plasma-produced by a plasma unit, is provided within a conveyance passage

Methodology Applied
Scientific EffectRadical production: Ionisation

Implementation Method 3

a pair of electrodes that apply, in a discharged state, the voltage applied by said voltage-applying unit to the sterilization target via a dielectric

Methodology Applied
Scientific EffectDielectric barrier discharge: Dielectric

Data Source

PatentUS10863752B2Plasma sterilization device
Publication Date: 2020.12.15 NATIONAL INSTITUTE OF TECHNOLOGY
  • US10863752B2 patent drawing
  • US10863752B2 patent drawing
  • US10863752B2 patent drawing

AI summary

A plasma sterilization apparatus includes a voltage-applying unit that applies a voltage to a sterilization target having conductivity; a pair of electrodes that apply, in a discharged state, the voltage applied by the voltage-applying unit to the sterilization target via a dielectric; and a position changing unit that changes a relative position between the pair of electrodes and the sterilization target.