Plasma Thermal Fluid Generator for Enhanced Oil Recovery

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Solution Overview

Problem

Conventional thermal fluid generators for enhanced oil recovery (EOR) are inefficient and require significant fuel, making them costly and environmentally impactful, as they rely on combustion mechanisms to heat fluids for injection into subterranean reservoirs.

Innovation Solution

A plasma energy heat source is used to generate steam and combine it with nitrogen, which is then injected into subterranean rock to thermally stimulate oil production, increasing fluid pressure and improving viscosity characteristics, thereby driving residual oil to extraction wells, while eliminating the need for fuel and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional combustion mechanisms are used to heat fluids for EOR, then sufficient heating capacity is achieved, but fuel consumption increases and operational costs rise

Engineering Contradiction:
Improvefluid heating temperatureVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent replaces conventional combustion-based thermal systems with an electrically-driven plasma generation system. Electrical energy is used to create plasma that directly heats the fluid, eliminating the need for fuel combustion while achieving the required heating temperatures for enhanced oil recovery operations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the energy input parameter from chemical energy (fuel combustion) to electrical energy (plasma generation). This parameter change allows for more efficient energy conversion and direct heating of the injected fluid, reducing overall energy consumption while maintaining effective heating capacity

Inventive Principle:
Principle #35Parameter changes

2Temperature

If conventional combustion mechanisms are used to heat fluids for EOR, then sufficient heating capacity is achieved, but environmental impact increases

Engineering Contradiction:
Improvefluid heating temperatureVSAvoidenvironmental impact
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent replaces combustion-based thermal systems with electrically-driven plasma generation. This substitution eliminates harmful emissions associated with fuel combustion while achieving the necessary heating temperatures, thereby reducing environmental impact without compromising thermal performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If plasma energy heat source is used to generate steam, then heating efficiency increases and fuel requirements decrease, but system complexity increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent implements plasma generation using electrical energy to heat fluids for EOR operations. This substitution of combustion with plasma technology achieves superior heating efficiency and eliminates fuel requirements, while the added electrical system complexity is offset by the elimination of fuel storage, handling, and combustion infrastructure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plasma energy system achieves higher heating efficiency with less energy input, reduces fuel requirements, and allows for on-site production of nitrogen and water, enhancing oil recovery with reduced environmental impact and operational costs.

Implementation Method 1

a plasma energy heat source to convert a stream of liquid into a gaseous state

Methodology Applied
Scientific EffectPlasma heating: Plasma

Implementation Method 2

utilizes at least one plasma energy heat source to convert a stream of liquid into a gaseous state

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 3

the combined flow streams of steam and heated nitrogen are injected downhole into subterranean rock in order to thermally stimulate oil production

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentUS11905808B2Method and apparatus for thermal fluid generation for use in enhanced oil recovery
Publication Date: 2024.02.20 VIPERA INC
  • US11905808B2 patent drawing
  • US11905808B2 patent drawing
  • US11905808B2 patent drawing

AI summary

A thermal fluid generator utilizes a plasma energy heat source to generate steam, and combine the steam with nitrogen gas. Combined flow streams of steam and heated nitrogen are injected downhole into subterranean reservoir to thermally stimulate the flow of hydrocarbons (such as, for example, residual oil) from a reservoir, while also increasing fluid pressure in the reservoir. The thermal fluid generator can be located at the earth's surface, or positioned downhole within a wellbore.