Plasma-Treated Oxide Interfaces for Scalable Conductivity

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Solution Overview

Problem

Current methods for forming conductive oxide interfaces, such as atomic layer deposition, result in low carrier density and limited conductivity, hindering their practical applications in electronics.

Innovation Solution

A process involving plasma treatment of a first oxide surface with a reducing gas, like ammonia, followed by deposition of a second oxide, to create a conductive oxide interface with enhanced conductivity and controllable carrier density, using techniques like atomic layer deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If atomic layer deposition is used to form conductive oxide interfaces, then the process is compatible with mass production and scalable, but the carrier density is low and conductivity is limited

Engineering Contradiction:
ImprovescalabilityVSAvoidconductivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary plasma treatment to the first oxide substrate before depositing the second oxide layer. This pre-treatment modifies the substrate surface to enhance conductivity at the interface, allowing the subsequent ALD process to produce interfaces with both high scalability and improved carrier density exceeding 10^13 per cm²

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the physical and chemical parameters of the first oxide surface through plasma exposure, creating oxygen vacancies and modifying surface states. This parameter change enables the interface to achieve high conductivity while maintaining the scalability benefits of ALD processing

Inventive Principle:
Principle #35Parameter changes

2Reliability

If epitaxial growth is used to fabricate conductive oxide interfaces, then high conductivity can be achieved, but the process is slow and costly with limited scalability

Engineering Contradiction:
ImproveconductivityVSAvoidscalability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the complex epitaxial growth mechanism with a simpler physical vapor deposition process (ALD) enhanced by plasma treatment. This substitution maintains high conductivity through plasma-induced surface modifications while achieving the scalability and cost-effectiveness of ALD, eliminating the need for slow epitaxial processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If plasma treatment with reducing gas is applied to increase carrier density, then conductivity is enhanced, but the process complexity increases

Engineering Contradiction:
ImproveconductivityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the plasma treatment step with the existing ALD process workflow, using the same reducing gas (ammonia) that can be utilized in both the plasma activation phase and the subsequent ALD deposition phase. This integration enhances conductivity while minimizing additional process complexity by combining functions into a unified process sequence

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process significantly reduces sheet resistance and increases carrier density, enabling high conductivity and scalability, suitable for applications in memory storage and logic operations.

Implementation Method 1

contacting a surface of a first oxide with a plasma of a reducing gas

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

plasma of a reducing gas

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

depositing a second oxide on the treated surface, thereby obtaining a conductive oxide interface

Methodology Applied
Scientific EffectAtomic layer deposition:

Data Source

PatentUS20230134408A1Method for inducing conductivity at and near oxide interfaces
Publication Date: 2023.05.04 TECHNION RES & DEV FOUND LTD
  • US20230134408A1 patent drawing
  • US20230134408A1 patent drawing
  • US20230134408A1 patent drawing

AI summary

A process of preparing a conductive oxide interface is described herein, comprising contacting a surface of a first oxide with a plasma of a reducing gas to obtain a treated surface, and depositing a second oxide on the treated surface, thereby obtaining a conductive oxide interface between the first oxide and the second oxide. Further described herein are composites and articles of manufacture comprising same, the composites comprising a first oxide and second oxide, and an interface between the first oxide and second oxide which comprises a conductive oxide interface, wherein the conductive oxide interface comprises nitrogen atoms and/or the second oxide is in an amorphous form and the conductive oxide interface is characterized by a sheet resistance of no more than 105 omega/square.