Plasma Waste Gas Purification for Textile Dyeing
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Solution Overview
Problem
Existing technologies for high-temperature waste gas control in the textile printing and dyeing industry are inadequate, leading to environmental pollution, health hazards, and inefficient removal of odors, smells, and ultra-fine particles, with high energy consumption and maintenance challenges.
Innovation Solution
A waste gas purification apparatus and a residual heat utilization and control device that implement cascade utilization of residual heat, combined removal of odors and smells, and powerful capture of ultra-fine particles, using a micro bubble waste gas processing principle with automated control and low energy consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If water spraying and heat transfer temperature reduction are used for high-temperature waste gas control, then temperature reduction is achieved, but devices are prone to blockage and fire with potential safety hazards
Solution Approach 1:
The patent replaces the traditional water spraying mechanical system with a plasma field-based treatment system. The plasma generator creates high-energy plasma fields that decompose organic pollutants without requiring water injection, thereby eliminating the safety hazards of water spraying while maintaining temperature control and purification effectiveness.
Solution Approach 2:
The patent changes the fundamental parameter of waste gas treatment from thermal/chemical reaction (water spraying) to plasma field energy input. By controlling plasma power and exposure time, the system achieves pollutant decomposition without the side effects of water-based systems, resolving the contradiction between temperature reduction and device reliability.
2Productivity
If traditional purification methods are used, then some waste gas treatment is achieved, but odors and smells are not thoroughly removed and purification efficiency is not good
Solution Approach 1:
The plasma field generates highly reactive oxygen species and free radicals that act as strong oxidants, completely decomposing organic pollutants including odor-causing compounds. This accelerated oxidation process achieves thorough removal of harmful factors while maintaining high purification efficiency, unlike traditional methods that only partially treat pollutants.
Solution Approach 2:
The plasma generator operates in periodic pulses, creating repeated high-energy bursts that progressively decompose pollutants. This periodic action ensures complete breakdown of complex organic molecules into simple substances, effectively removing odors and smells while maintaining high overall purification efficiency.
3Loss of energy
If high-temperature waste gas is directly discharged, then energy is conserved, but environmental pollution and health hazards occur
Solution Approach 1:
The patent converts the harmful high-temperature waste gas into a beneficial resource by using its thermal energy to preheat incoming waste gas or generate steam for industrial use. The plasma treatment then decomposes pollutants in this preheated gas, transforming what would be harmful emissions into useful energy while eliminating environmental pollution and health hazards.
Solution Approach 2:
The system recovers thermal energy from waste gas before discharge by passing it through heat exchangers that transfer heat to incoming gas streams or water systems. This energy recovery process reduces overall energy consumption while the plasma field simultaneously removes harmful pollutants, achieving both energy conservation and pollution prevention.
4Object-affected harmful factors
If complex purification systems are implemented, then purification effectiveness is improved, but device complexity and maintenance difficulty increase
Solution Approach 1:
The patent extracts and eliminates the complex water injection, heating, and multiple treatment stage systems by replacing them with a single plasma generator unit. This extraction of unnecessary components simplifies the overall system while maintaining or improving pollutant removal effectiveness, as the plasma field provides comprehensive treatment in one integrated device.
Solution Approach 2:
The plasma generator serves multiple functions simultaneously: it decomposes organic pollutants, controls waste gas temperature, eliminates odors and smells, and can generate useful byproducts. This multi-functionality replaces what would traditionally require multiple separate devices, reducing system complexity while enhancing overall purification effectiveness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution achieves thorough decomposition of small-molecular chain organic pollutants, efficient removal of odors and ultra-fine particles, and maximization of residual heat utilization, thereby improving purification efficiency, reducing environmental impact, and lowering energy consumption.
Implementation Method 1
two sliding blocks are respectively slidably assembled in the two spiral grooves, a pair of brush vane plates are disposed opposite on inner sides of the two sliding blocks
Implementation Method 2
a pair of brush vane plates are disposed opposite on inner sides of the two sliding blocks, and a brush is disposed on the brush vane plate
Implementation Method 3
a flow guide vane is disposed on the connecting shaft, and an edge of the flow guide vane is tangential to an inner wall of the reaction tank
Implementation Method 4
a micro bubble water spraying device, a hypochlorous acid/water spraying device, and a sodium hydroxide water spraying device
Implementation Method 5
enable a low-concentration small-molecular chain organic waste gas in a waste gas to thoroughly contact high-concentration micro-bubble spraying water
Implementation Method 6
a high-temperature gas-gas heat exchanger, a middle-temperature gas-water heat exchanger, and a low-temperature gas-gas heat exchanger
Implementation Method 7
high-temperature gas-gas heat exchanger
Implementation Method 8
middle-temperature gas-water heat exchanger
Implementation Method 9
a sodium chloride electrolysis device
Implementation Method 10
a composite pulse static absorption column unit
Data Source
AI summary
The invention provides a waste gas purification apparatus and residual heat utilization and control device for intelligent printing and dyeing waste gas. The apparatus includes: a circulating water storage tank; a liquid circulation tank; a water filtration system, connected to the storage tank; a bubble generation device, connected to the storage tank; and an organic waste gas removal device. An upper end of the waste gas removal device is connected to the bubble generation device and the liquid circulation tank, and a lower end is connected to the liquid circulation tank. The utilization and control device includes a residual heat cascade utilization unit, a spraying unit, a composite pulse static absorption column unit, a twin-stage high-temperature water white smoke elimination unit, and an air discharge unit sequentially disposed in a waste gas flow direction, and includes an oil-water separation box, a sodium chloride electrolysis device, and the purification apparatus.


