Plasmapheresis Anticoagulation Control for Higher Plasma Yield

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Solution Overview

Problem

Existing plasmapheresis methods face challenges in maximizing the collection of plasma, particularly Immunoglobulin G (IgG), while balancing the need for sufficient anticoagulation to prevent coagulation and flocculation, and the inefficiency of fixed anticoagulant ratios leading to excess anticoagulant in the collected plasma.

Innovation Solution

A method involving selective addition and adjustment of anticoagulant volume and concentration, combined with real-time monitoring of IgG levels using a refractometer, to optimize plasma collection and maximize IgG yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed ratio of anticoagulant to whole blood is used, then sufficient anticoagulation is achieved, but excess anticoagulant contaminates the collected plasma reducing its purity and yield

Engineering Contradiction:
Improveanticoagulation effectivenessVSAvoidplasma yield
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies dynamic adjustment of anticoagulant addition by monitoring activated clotting time (ACT) in real-time during plasmapheresis. The anticoagulant flow rate is continuously adjusted based on ACT measurements rather than using a fixed ratio, allowing the system to adapt to varying blood flow rates and donor characteristics. This dynamic approach prevents both under-anticoagulation and excessive anticoagulant contamination of plasma.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by measuring ACT of the blood-anticoagulant mixture and using this information to adjust anticoagulant addition. The ACT monitor provides continuous feedback on coagulation status, and the controller modifies anticoagulant flow accordingly. This closed-loop feedback system ensures optimal anticoagulation while minimizing plasma contamination.

Inventive Principle:
Principle #23Feedback

2Stability of the object's composition

If more anticoagulant is added to prevent coagulation and flocculation, then blood components remain stable, but the volume of useful plasma collected decreases

Engineering Contradiction:
Improveblood component stabilityVSAvoidplasma volume collected
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies partial action by adding anticoagulant only to the extent necessary for preventing coagulation, as determined by ACT monitoring. Rather than using excessive anticoagulant to ensure stability, the system adds the minimum required amount dynamically adjusted to maintain just-sufficient anticoagulation. This prevents over-anticoagulation while maintaining blood component stability throughout the procedure.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the parameter of anticoagulant concentration and flow rate dynamically during plasmapheresis based on ACT measurements. By adjusting these parameters in real-time rather than maintaining a constant high level, the system maintains blood stability while minimizing the total amount of anticoagulant that contaminates collected plasma.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If anticoagulant is added at a fixed ratio at the beginning of the procedure, then the process is simple, but it cannot adapt to variations in donor blood characteristics and flow rates

Engineering Contradiction:
Improveprocedure simplicityVSAvoidadaptability to donor variations
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system applies self-service by using the donor's own blood characteristics (monitored via ACT) to automatically determine the appropriate anticoagulant dosage. The ACT monitor and controller work together to self-adjust anticoagulant flow based on real-time blood coagulation status, eliminating the need for manual calculation and adjustment by the operator while adapting to each donor's unique characteristics.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual judgment and mechanical adjustment with an automated electronic control system. The ACT monitor electronically measures coagulation status, and the controller automatically adjusts anticoagulant pump flow rates based on these measurements. This substitution of manual operation with automated sensing and control maintains simplicity of use while dramatically improving adaptability to donor variations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances plasma collection efficiency by reducing excess anticoagulant volume and tailoring the procedure to individual donor IgG levels, thereby increasing the amount of IgG collected within regulatory limits.

Implementation Method 1

measuring the total plasma protein level in a donor

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

separating the anticoagulated blood into plasma and red cells

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS20250269102A1Plasmapheresis Methods
Publication Date: 2025.08.28 FENWAL INC
  • US20250269102A1 patent drawing
  • US20250269102A1 patent drawing
  • US20250269102A1 patent drawing

AI summary

Methods and systems for the automated collection of plasma from a donor are disclosed. The methods and systems deliver anticoagulant to whole blood and/or to selected and separated components at selected times to provide a sufficient amount of anticoagulant to the selected components to prevent coagulation and/or flocculation. The methods and systems limit the amount of anticoagulant returned to the donor and maximize the amount of collected plasma. Methods and systems for maximize the collection of IgG based on a measured level of total plasma protein are also disclosed.