Uniform Plasmonic Dimer Array Fabrication for Solar Water Disinfection

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Solution Overview

Problem

Current solar disinfection methods using nanostructures face challenges in achieving precise control over nanofeatures, scalability, and sustainability due to difficulties in recycling nanoparticles and limited operational simplicity, which hinder efficient energy conversion and water heating for effective disinfection.

Innovation Solution

A method for fabricating a uniform, high-density nanostructure array is developed by mixing metal ions with block copolymer, transferring the mixture onto a substrate, plasma treating to form metal nanostructures, functionalizing the surface, and attaching additional metal nanoparticles, resulting in a highly ordered plasmonic dimer array that enhances electromagnetic fields and photothermal effects for efficient solar water disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If plasmonic nanostructures are incorporated into solar disinfection to enhance photothermal effect, then energy conversion efficiency is improved, but manufacturing precision and uniformity of nanofeatures deteriorate

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoiduniformity of nanofeatures
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The block copolymer system self-assembles into uniform micelles that serve as templates for metal nanoparticle formation. The self-assembly process automatically creates consistent nanoscale structures without requiring external intervention for precise positioning, thereby achieving both high energy conversion efficiency and manufacturing precision simultaneously

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

By adjusting the block copolymer composition ratios and processing conditions, the patent controls the micelle size and metal nanoparticle formation parameters. This parameter control enables precise tuning of nanofeature uniformity while maintaining the photothermal performance needed for efficient energy conversion

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If colloidal nanoparticles or packed bed structures are used to achieve photothermal effect, then energy absorption is improved, but device complexity and scalability deteriorate

Engineering Contradiction:
Improvelight absorptionVSAvoidrecycling procedures and scalability
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent divides the substrate surface into numerous uniform micelle templates that are evenly distributed. This segmentation allows light to interact with many small, uniformly spaced nanoparticle arrays, achieving high overall absorption while maintaining a simple, scalable structure that eliminates complex recycling procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The block copolymer micelle template system serves multiple functions: it guides nanoparticle formation, ensures uniform spacing, creates high absorption structures, and provides a scalable fabrication approach. This multi-functionality reduces device complexity while maintaining excellent light absorption properties

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If nanogap structures are implemented to enhance electromagnetic fields, then photothermal effect is improved, but manufacturing precision and structural uniformity deteriorate

Engineering Contradiction:
Improvephotothermal effectVSAvoidnanogap uniformity
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The block copolymer micelles self-assemble with uniform spacing and consistent dimensions, automatically creating the nanogap structures between adjacent metal nanoparticles. This self-service mechanism ensures nanogap uniformity without requiring complex external alignment processes, enabling strong photothermal effects while maintaining manufacturing precision

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach achieves rapid and efficient water heating, with a highly ordered plasmonic dimer array demonstrating consistent temperature profiles and enhanced photothermal energy harvesting, leading to effective disinfection of water pathogens and improved scalability and sustainability.

Implementation Method 1

mixing metal ions with block copolymer to form a mixture; transferring the mixture onto a substrate

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

plasma treating the substrate to remove the block copolymer and thereby forming a metal nanostructure array on the substrate

Methodology Applied
Scientific EffectPlasma etching: Plasma

Implementation Method 3

localized surface plasmon resonance (LSPR) nanostructures into solar disinfection. Photothermal effect in the plasmonic nanostructure has been demonstrated as a potentially promising approach for solar disinfection

Methodology Applied
Scientific EffectLocalized surface plasmon resonance:

Implementation Method 4

The generated heat power directly relies on the light absorption which is function of shape, size, and compositions of the plasmonic nanostructure

Methodology Applied
Scientific EffectPhotothermal effect:

Implementation Method 5

The generated heat power directly relies on the light absorption which is function of shape, size, and compositions of the plasmonic nanostructure

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 6

plasmonic nanogap structure leading to the plasmonic coupling between adjacent nano structures and highly enhanced electromagnetic (E) fields

Methodology Applied
Scientific EffectPlasmonic coupling:

Implementation Method 7

plasmonic nanogap structure leading to the plasmonic coupling between adjacent nano structures and highly enhanced electromagnetic (E) fields

Methodology Applied
Scientific EffectElectromagnetic field enhancement:

Data Source

PatentUS20240099036A1Fabrication Of Uniform High Density Nanostructure Array
Publication Date: 2024.03.21 THE RGT UNIV OF MICHIGAN
  • US20240099036A1 patent drawing
  • US20240099036A1 patent drawing
  • US20240099036A1 patent drawing

AI summary

Plasmonic nanostructures function as an antenna-reactor nanostructure to focus and convert light into thermal/chemical energy, and thus have significant potential for sustainable solar water disinfection. However, the insufficient energy harvesting efficiency resulting from inconsistent nano-features linked with arrangement and scaling is a persistent challenge. An integrated optofluidic fabrication method is presented to produce a high density integrative plasmonic dimer array to enhance solar water disinfection. The plasmonic dimer array is constructed by a combined fabrication of self-assembly monolayer method and block-co-polymer lithography approaches. This combination leads to a two-dimensional hexagonal array of dimer structures consisting of 1.3 nm nanogap. The uniformity and high density of the nanogaps in the plasmonic dimer array allows strong light focusing and a rapid and highly efficient harvesting of photothermal energy at visible and near-infrared region.