Near-Infrared Sensor Plasmonic Coupling for Thin CMOS Integration

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Solution Overview

Problem

Integrating near infrared light sensors with CMOS image sensors is challenging due to low absorption of near infrared light by silicon-based materials, leading to low quantum efficiency, and existing solutions like thickening the silicon base or adding germanium increase complexity and thickness.

Innovation Solution

Incorporating a surface plasmon polariton structure at the light-receiving surface of near infrared light detectors using existing CMOS manufacturing steps, with embedded gratings and metal grids tuned to resonate at the infrared wavelength, enhancing optical coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the silicon base is thickened to improve near infrared light absorption, then absorption efficiency is improved, but device thickness and complexity increase

Engineering Contradiction:
Improvenear infrared light absorption efficiencyVSAvoidsensor thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent changes the optical parameters of the silicon surface by introducing surface plasmon polariton structures with specific grating patterns and metal layer configurations. These structures are designed to resonate at near infrared wavelengths, fundamentally altering how light interacts with the silicon surface without changing the bulk silicon thickness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure combining silicon substrate with metal gratings (such as gold, silver, or aluminum) and dielectric layers. This composite surface structure leverages the plasmonic properties of metals and the optical properties of silicon to achieve enhanced near infrared absorption while maintaining thin overall device profile.

Inventive Principle:
Principle #40Composite materials

2Reliability

If germanium is added to improve near infrared light absorption, then quantum efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces surface plasmon polariton structures as an intermediary mechanism between incident near infrared light and the silicon photodetector. These metallic grating structures act as mediators that couple light into the silicon substrate through plasmonic resonance, eliminating the need for germanium material modification while achieving similar or superior absorption enhancement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the material composition approach (adding germanium to silicon) with a surface structure approach (metal gratings and plasmonic structures). This substitution maintains the simplicity of standard silicon manufacturing processes while achieving enhanced near infrared response through optical engineering rather than material engineering.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If surface plasmon polariton structures are added to improve light coupling, then near infrared absorption is improved, but device complexity increases

Engineering Contradiction:
Improveoptical coupling efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the surface plasmon polariton structure into discrete, periodic grating elements that can be independently optimized and fabricated using standard photolithography techniques. This segmentation allows the complex optical function to be achieved through simple, repeating geometric patterns rather than continuous complex surfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the surface plasmon polariton structures to serve multiple functions: enhancing near infrared absorption, maintaining visible light rejection, and providing a platform for further optical engineering. The same grating structures that enhance coupling also serve as the basis for subsequent metal layer deposition and pattern formation, reducing overall process complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves near infrared light absorption by a factor of five or more, maintaining sensor thickness and reducing complexity by using existing manufacturing processes.

Implementation Method 1

The metal grating and aligned embedded grating of each respective infrared light sensor form a surface plasmon polariton structure configured to couple with light at the design-basis infrared wavelength to form a surface plasmon polariton at the light-receiving surface of the respective infrared light sensor

Methodology Applied
Scientific EffectSurface plasmon polariton:

Implementation Method 2

enhancing optical coupling

Methodology Applied
Scientific EffectOptical coupling:

Data Source

PatentUS20250324782A1Near infrared light sensor with improved light coupling and CMOS image sensor including same
Publication Date: 2025.10.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250324782A1 patent drawing
  • US20250324782A1 patent drawing
  • US20250324782A1 patent drawing

AI summary

A near infrared sensing device includes a near infrared light sensor configured to detect infrared light at least at a design-basis infrared wavelength, and a surface plasmon polariton structure including at least an embedded grating that is embedded in a light-receiving surface of the near infrared light sensor. The surface plasmon polariton structure is configured to couple with light at the design-basis infrared wavelength to form a surface plasmon polariton at the light-receiving surface of the near infrared light sensor. The surface plasmon polariton structure may further include a metal grating disposed on the light-receiving surface of the near infrared light sensor and aligned with the embedded grating. The embedded grating may comprise an embedded metal grating that is embedded in the light-receiving surface of the near infrared light sensor, or trenches formed in the light-receiving surface of the near infrared light sensor and at least partially filled with air.