Plasmonic LED Barrier Layer Prevents Metal Diffusion

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Solution Overview

Problem

The challenge in manufacturing plasmonic LEDs is the diffusion of metals like silver and gold, which are used to support surface plasmons, into semiconductor materials, leading to rapid degradation and shorting of the LED due to their tendency to migrate or diffuse, affecting the frequency of emitted light and efficiency.

Innovation Solution

A thin barrier layer, typically made of insulating materials like oxide or non-diffusive metals such as platinum, is introduced between the semiconductor structures and the metal layer to prevent diffusion while allowing plasmon interactions, ensuring effective current injection and light extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If silver or gold layers are positioned close to the quantum well to support surface plasmons and enhance light emission, then the modulation speed and radiative efficiency of the LED are improved, but the metals diffuse into the semiconductor materials causing rapid degradation and shorting

Engineering Contradiction:
Improvemodulation speedVSAvoidLED stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A thin barrier layer (1-10 nm) of insulating material or non-diffusive metal is introduced between the silver/gold plasmonic layer and the semiconductor quantum well. This intermediary layer prevents metal diffusion into the semiconductor while maintaining sufficient proximity for plasmon-semiconductor coupling to enhance spontaneous emission and achieve high modulation speeds.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The metal layer supporting surface plasmons is segmented into discrete regions or patterns rather than continuous coverage, reducing the total amount of diffusive metal while maintaining plasmonic enhancement in critical areas. This segmentation also creates isolated regions that are easier to barrier against diffusion.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a thick barrier layer is used to prevent metal diffusion, then the reliability of the LED is improved, but the plasmon interaction with the quantum well is reduced

Engineering Contradiction:
Improveresistance to metal diffusionVSAvoidradiative efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The barrier layer thickness is optimized to a specific range (1-10 nm) that balances two competing requirements: thick enough to provide effective diffusion barrier properties, but thin enough to allow electromagnetic field penetration for plasmon-semiconductor coupling. This precise parameter control maintains radiative efficiency while ensuring reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The barrier layer uses composite structures combining insulating materials with conductive materials in specific configurations. This composite approach provides both diffusion barrier properties and electrical conductivity pathways, allowing the barrier to prevent metal diffusion while maintaining electrical functionality and plasmonic coupling.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively blocks the diffusion of metals like silver or gold, maintaining the enhancement of spontaneous emissions while ensuring good current injection and light-plasmon interaction, thereby enhancing the modulation speed and efficiency of plasmonic LEDs.

Implementation Method 1

positioning a quantum well close to a metal that supports the formation of surface plasmon polariton with electron-plasma oscillations extending into the quantum well

Methodology Applied
Scientific EffectSurface plasmon polariton: Plasma

Implementation Method 2

These electron-plasma oscillations or plasmons increase the electron-hole pair recombination rate within the quantum well via the Purcell effect

Methodology Applied
Scientific EffectPurcell effect:

Implementation Method 3

A thin barrier layer, typically made of insulating materials like oxide or non-diffusive metals such as platinum, is introduced between the semiconductor structures and the metal layer to prevent diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentEP2392034B1Plasmonic light emitting diode
Publication Date: 2019.03.20 HEWLETT PACKARD ENTERPRISE DEV LP
  • EP2392034B1 patent drawingFigure 1A~1B
  • EP2392034B1 patent drawingFigure 2~3
  • EP2392034B1 patent drawing

AI summary

A light emitting diode (100 or 150) includes a diode structure containing a quantum well (120), an enhancement layer (142), and a barrier layer (144 or 148) between the enhancement layer (142) and the quantum well (120). The enhancement layer (142) supports plasmon oscillations at a frequency that couples to photons produced by combination of electrons and holes in the quantum well (120). The barrier layer serves to block diffusion between the enhancement layer (142) and the diode structure.