Plasmonic Lumiphoric Layer for LED Light Extraction

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Solution Overview

Problem

Conventional LEDs face challenges in achieving high light emission efficiency due to internal reflection and light loss when photons interact with LED package surfaces and lumiphoric materials, leading to non-uniform light emissions and reduced extraction efficiency.

Innovation Solution

The integration of plasmonic materials, comprising nanoparticles and patterned structures with dielectric coatings, is used to induce localized surface plasmon resonance, enhancing the electric field and increasing photoluminescence of lumiphoric materials by placing them within the plasmon electric field, thereby improving light output and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If lumiphoric materials are placed close to LED emitters to convert light wavelengths, then wavelength conversion is achieved, but light loss increases and emission uniformity deteriorates due to multiple interactions with surfaces and materials

Engineering Contradiction:
Improvewavelength conversion capabilityVSAvoidlight loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

A plasmonic material layer is introduced as an intermediary between the LED emitter and lumiphoric materials. This plasmonic layer generates localized surface plasmon resonance that enhances the electric field, thereby improving light extraction efficiency and reducing internal reflection losses before light reaches the lumiphoric conversion materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies plasmonic materials with specific optical properties at the critical interface where light extraction occurs. By modifying only the local region adjacent to the LED emitter rather than the entire light path, the solution enhances light extraction without requiring changes to all components in the system.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If photons are internally reflected at LED interfaces, then light extraction efficiency decreases, but adding extraction structures increases device complexity

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent uses composite plasmonic materials comprising metal nanoparticles embedded in a dielectric matrix. This composite structure provides both the optical resonance properties needed for enhanced light extraction and mechanical stability, achieving improved performance without complex microstructured surfaces or multiple layers.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If lumiphoric materials are positioned within plasmon electric field, then photoluminescence enhancement is achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvephotoluminescence intensityVSAvoidpositioning precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent employs a simplified plasmonic layer structure that can be deposited using conventional semiconductor manufacturing techniques such as sputtering or evaporation. This approach replicates the desired plasmonic effect without requiring precise manual positioning or complex alignment procedures, making the solution manufacturable at scale.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the photoluminescence of lumiphoric materials, leading to increased light output and efficiency in LEDs by effectively managing light interactions and reducing losses, resulting in improved illumination characteristics.

Implementation Method 1

Plasmonic materials are disclosed that are configured to induce localized surface plasmon resonance and excite a corresponding localized surface plasmon enhanced electric field in response to incident light

Methodology Applied
Scientific EffectLocalized surface plasmon resonance: Resonance

Implementation Method 2

a lumiphoric material arranged to receive light emitted by the LED chip, wherein the lumiphoric material is arranged at least partially within the localized surface plasmon enhanced electric field

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS12007326B2Localized surface plasmon resonance for enhanced photoluminescence of lumiphoric materials
Publication Date: 2024.06.11 CREELED INC
  • US12007326B2 patent drawing
  • US12007326B2 patent drawing
  • US12007326B2 patent drawing

AI summary

Lumiphoric materials and corresponding light-emitting devices, and more particularly localized surface plasmon resonance for enhanced photoluminescence of lumiphoric materials are disclosed. Plasmonic materials are disclosed that are configured to induce localized surface plasmon resonance and excite a corresponding localized surface plasmon enhanced electric field in response to incident light. An increase in photoluminescence of lumiphoric materials may be realized when the lumiphoric materials are arranged within the localized surface plasmon enhanced electric field. Plasmonic materials are disclosed that include various arrangements of nanoparticles and/or patterned structures with corresponding dielectric materials that are collectively arranged in close proximity to lumiphoric materials.