Plasmonic Thin-Film Absorber-Emitter for Selective IR Thermal Control

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Solution Overview

Problem

Existing thin-film structures fail to simultaneously function as efficient broad-band absorbers of solar radiation and spectrally selective infrared emitters, limiting the conversion efficiency in concentrated solar thermal and thermophotovoltaic systems.

Innovation Solution

A novel thin-film integrated spectrally-selective plasmonic absorber/emitter (ISSAE) that absorbs solar radiation in the 250 nm<λ3.5 μm range and emits infrared radiation in the 1.5 μm<λ<2.5 μm range, providing thermal insulation and matching the bandgap of thermophotovoltaic cells for enhanced energy conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional thin-film structures are used, then manufacturing is simpler, but they cannot simultaneously achieve efficient broad-band solar absorption and spectrally selective infrared emission

Engineering Contradiction:
Improvespectral selectivityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The thin-film structure is segmented into multiple functional layers, each with specific optical properties. The structure includes a metal layer for infrared reflection, a dielectric layer for thermal insulation, and a solar absorber layer for broad-band solar radiation absorption. This segmentation allows each layer to be optimized for its specific function while working together to achieve both broad-band absorption and spectrally selective emission.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs composite material structures combining metals (e.g., aluminum, silver, gold), dielectrics (e.g., silicon dioxide, silicon nitride), and solar absorber materials. These composite layers create a multi-functional coating that simultaneously provides solar absorption, infrared reflection, and thermal insulation, resolving the contradiction between spectral selectivity and structural complexity.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the hot surface emits infrared radiation, then energy conversion occurs, but infrared radiation loss reduces thermal efficiency

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidinfrared radiation loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The coating structure implements local quality by having different optical properties at different spectral regions. The metal and dielectric layers are designed to reflect infrared radiation specifically, while allowing solar radiation absorption in the visible and UV ranges. This spectral differentiation allows the surface to maintain high temperature by reducing infrared losses while still enabling energy conversion through controlled emission in specific bands.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention converts the harmful infrared radiation loss into a beneficial feature by using the metal layer to reflect infrared radiation back to the hot surface, maintaining higher temperatures. The dielectric layer further enhances this by providing thermal insulation. Meanwhile, the structure still allows controlled infrared emission in specific bands for energy conversion, effectively turning potential energy loss into thermal maintenance and controlled energy release.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If solar concentration is increased to achieve higher temperatures, then temperature increases, but system complexity and cost increase

Engineering Contradiction:
Improvehot surface temperatureVSAvoidsolar concentration system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The invention changes the optical parameters of the surface coating to achieve higher temperatures without proportionally increasing solar concentration. By modifying the coating's solar absorptivity and infrared emissivity through the multi-layer structure, the system achieves enhanced temperature performance through material property optimization rather than purely geometric concentration increases, thereby reducing overall system complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables day-and-night electricity production with reduced infrared radiation loss, allowing for higher temperature achievement and efficient energy conversion, even without direct sunlight, by wrapping around heat-exchange pipes for continuous operation and reduced solar concentration requirements.

Implementation Method 1

thin-film integrated spectrally-selective plasmonic absorber/emitter

Methodology Applied
Scientific EffectPlasmonic resonance:

Implementation Method 2

efficient broad-band absorber of solar radiation in the spectral region 250 nm-3.5 μm

Methodology Applied
Scientific EffectAbsorption of electromagnetic radiation: Absorption (EM radiation)

Implementation Method 3

spectrally selective infrared emitter that can be tuned to emit in the 1.5 μm-2.5 μm range

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 4

performs all three functions at once: absorption, thermal insulation against radiative energy loss, and selective emission

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS10197711B2Thin-film integrated spectrally-selective plasmonic absorber/ emitter for solar thermophotovoltaic applications
Publication Date: 2019.02.05 IP EQUITY MANAGEMENT LLC
  • US10197711B2 patent drawing
  • US10197711B2 patent drawing
  • US10197711B2 patent drawing

AI summary

Thin-film integrated spectrally-selective plasmonic absorber/emitter (ISSAE) that is simultaneously (i) an efficient sunlight absorber; (ii) an efficient heat insulator that enables modest sunlight concentration to produce a high temperature by reducing infrared emission by a hot surface; (iii) a spectrally-selective infrared emitter that supplies infrared photons of the right energy to a targeted photovoltaic cell, thereby matching its bandgap. Additionally, said ISSAE is sufficiently thin to enable its use as a wrapping/cloaking material for use with hot storage pipes containing heat exchange fluid. Said ISSAE is incorporated into a number of solar-conversion apparatus, taking advantage of the unique properties of said ISSAE.