Plastic Biomass Probe for Repeated Sterilization Cycles

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Solution Overview

Problem

Existing biomass sensing probes are either costly and complex due to their resistance to sterilization or require single-use disposal, posing environmental and economic burdens, while conventional reusable probes are prone to damage from sterilization processes.

Innovation Solution

A biomass sensing probe with a body formed partially or completely from plastic materials, such as liquid crystal polymer or phenolic polymer, that can withstand multiple sterilization cycles without significant degradation, allowing for repeated use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional reusable probes are designed to be resistant to sterilization, then they can be reused multiple times, but their construction becomes complex and cost increases

Engineering Contradiction:
Improveprobe reuse durationVSAvoidprobe construction complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies the disposable principle by providing a probe body made from inexpensive plastic material that is intended for single use. This eliminates the need for complex sterilization-resistant construction while maintaining functional performance. The probe body is designed to be discarded after one use, avoiding the complexity and cost of making probes reusable through sterilization resistance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Duration of action of stationary object

If conventional reusable probes are designed to be resistant to sterilization, then they can be reused multiple times, but the cost of materials and manufacturing increases

Engineering Contradiction:
Improveprobe reuse durationVSAvoidprobe manufacturing cost
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies the disposable principle by providing a probe body made from inexpensive plastic material that is intended for single use. This eliminates the need for complex sterilization-resistant construction while maintaining functional performance. The probe body is designed to be discarded after one use, avoiding the complexity and cost of making probes reusable through sterilization resistance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If single-use probes are used, then the probe construction is simple and cost is low, but environmental burden increases due to disposal

Engineering Contradiction:
Improveprobe construction simplicityVSAvoidprobe disposal waste
Core Design Contradiction:
Device complexityVSLoss of substance

Solution Approach 1:

The patent applies parameter changes by modifying the material properties of the probe body. It uses plastic materials with specific characteristics (melting point above 100°C, resistance to sterilization conditions) that enable the probe to withstand autoclaving. This transforms the probe from a single-use item to a reusable one by changing the material parameters to tolerate repeated sterilization cycles.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If probes are subjected to harsh sterilization conditions, then sterilization is effective, but probe damage occurs reducing sensitivity

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidcapacitance signal strength
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by modifying the material properties of the probe body. It uses plastic materials with specific characteristics (melting point above 100°C, resistance to sterilization conditions) that enable the probe to withstand autoclaving. This transforms the probe from a single-use item to a reusable one by changing the material parameters to tolerate repeated sterilization cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies the disposable principle by providing a probe body made from inexpensive plastic material that is intended for single use. This eliminates the need for complex sterilization-resistant construction while maintaining functional performance. The probe body is designed to be discarded after one use, avoiding the complexity and cost of making probes reusable through sterilization resistance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The plastic-bodied probe maintains accurate biomass readings after multiple sterilizations, reducing costs and environmental impact by enabling reuse, while avoiding the complexity and high cost of conventional reusable probes.

Implementation Method 1

Capacitance measurement techniques are known for measuring the capacitance (or specific capacitance or dielectric constant) of liquids and suspensions

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

As the plasma membrane is non-conducting a build up of charge results in the cells and are said to be polarised with the yeast cells acting as tiny capacitors within the medium

Methodology Applied
Scientific EffectPolarisation: Polarisation

Data Source

PatentEP3513185B1Biomass monitoring process
Publication Date: 2025.11.19 ABER INSTR
  • EP3513185B1 patent drawingFigure 1
  • EP3513185B1 patent drawingFigure 2a~2b

AI summary

This invention relates to processes for obtaining a plurality of biomass measurements from one or more biological medium and to biomass sensing probes (1) for use in such methods.