Plastic Closure Device with Resilient Tongue for Vehicle Paint Protection

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Solution Overview

Problem

Existing temporary closure devices for vehicle opening elements on chassis paint lines are prone to damaging the chassis and paint due to metallic parts, require frequent cleaning, and involve complex installation and removal processes, with designs like EP 931 895 B1 suffering from stress and paint flake issues.

Innovation Solution

A plastic temporary closure device with a resilient tongue and arch connection, a limit stop element, and a slug for secure mounting, which absorbs stress and minimizes paint damage by using a flexible connection and specific geometric features to facilitate easy installation and removal without damaging the paint or chassis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metallic closure device is used to maintain the opening element in closed position, then the closure function is achieved, but the chassis and paint are damaged during placement and removal

Engineering Contradiction:
Improveclosure functionVSAvoiddamage to chassis and paint
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameter from metallic to plastic, specifically using a thermoplastic material that can be molded into a resilient tongue. This material parameter change eliminates the harmful mechanical damage caused by metallic parts while maintaining the closure function through the elastic deformation capabilities of the plastic tongue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The closure device uses a composite structure combining plastic material with specific geometric features (resilient tongue, arch connection, limit stop element). The plastic body provides corrosion resistance and paint compatibility, while the geometric configuration ensures effective closure function without requiring metallic reinforcing elements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a resilient tongue is used to retain the opening element, then the closure function is maintained, but the tongue is subject to strong stresses and deformations causing paint flaking

Engineering Contradiction:
Improveclosure functionVSAvoidpaint flaking
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary arch connection structure between the resilient tongue and the device body. This arch acts as a mediator that distributes and absorbs the stresses and deformations, preventing direct transmission of mechanical stress to the paint surface and eliminating paint flaking while maintaining closure function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The arch connection structure is designed beforehand to cushion and absorb the stresses that will occur during tongue deformation. The geometric configuration of the arch pre-positioned stress absorption mechanisms that activate during operation, preventing paint damage before it can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If fixing members such as screws are used to mount the closure device, then the device is securely fixed, but the installation and removal processes become complex and time-consuming

Engineering Contradiction:
Improvesecure fixingVSAvoidinstallation and removal complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts and eliminates the fixing members (screws, bolts, or other fasteners) from the closure device system. The device achieves secure fixing through its own structural features - the resilient tongue engaging with the housing rim and the arch connection providing mechanical stability - without requiring separate fastening elements, thereby simplifying installation and removal operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The closure device is designed to be self-fixing through its inherent structural features. The resilient tongue automatically engages with the housing rim, and the arch connection provides self-stabilizing mechanical support. The device serves its own fixing function without requiring external fastening operations, enabling rapid installation and removal.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If a simple design without fixing members is used, then the ease of installation and removal is improved, but the device requires strong stresses and deformations during closure

Engineering Contradiction:
Improveease of placement and removalVSAvoidstress during closure
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The patent uses a composite design combining plastic material with specific geometric features (resilient tongue, arch connection, limit stop element). The plastic material provides the necessary elasticity to withstand closure stresses, while the geometric configuration distributes these stresses throughout the structure, enabling simple installation without requiring complex fixing mechanisms.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The closure device incorporates dynamic elements - the resilient tongue that can deform elastically during closure and the arch connection that allows controlled movement. These dynamic features enable the device to absorb closure stresses through controlled deformation while maintaining ease of installation and removal through the same flexibility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively maintains opening elements in a closed position without damaging the chassis or paint, reduces installation and removal complexity, and minimizes paint flake issues, ensuring efficient operation in manufacturing chains.

Implementation Method 1

a resilient tongue which can bend under stress from the second rim when the opening element is moved from the free position to the closed position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the plate and the tongue being connected by means of an arch forming a flexible connection

Methodology Applied
Scientific EffectFlexible connection: Elasticity

Implementation Method 3

the limit stop element comprises a shock absorption means due to the contact of the first rim of the opening element during its closure on the fixed element

Methodology Applied
Scientific EffectShock absorption: Damping

Implementation Method 4

the absorption means is made up of a portion of material suspended relative to the body, such that it can distort locally under the stress of the first rim of the opening element

Methodology Applied
Scientific EffectLocal distortion: Deformation

Data Source

PatentUS8047581B2Temporary closure device for an opening element on a fixed chassis part of a motor vehicle, comprising an improved return means
Publication Date: 2011.11.01 EXSTO THERMOPLASTICS
  • US8047581B2 patent drawing
  • US8047581B2 patent drawing
  • US8047581B2 patent drawing

AI summary

A temporary closure device for an opening element on a fixed chassis part of a motor vehicle, in which the opening element includes a housing for receiving a lock and the fixed part includes at least one tapped hole for fixing a strike. The device includes a plastic body equipped with means for mounting it in the tapped hole. An end of the device includes a limit stop element that co-operates with a first rim of the housing as the opening element is closed, while another end of the device includes a means for retaining the opening element in the closed position against the fixed part, which is intended to penetrate the housing behind a second rim thereof. The retaining means is formed by a resilient tongue, which can bend under stress from the second rim when the opening element is moved from the free position to the closed position.