Plastic Fixing Plate Elastic Deformation Circuit Board Mounting

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Solution Overview

Problem

Existing flat display devices have increased thickness and weight due to thick metallic frames and require complex assembly processes for fixing circuit boards, which hinder their compactness and ease of installation.

Innovation Solution

A display device with a fixing plate on the rear surface of the display module, allowing the circuit board to be inserted and fixed through elastic deformation, eliminating the need for separate fastening members and using non-conductive, lightweight materials like plastic for the fixing plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thick metallic frame is used to support the circuit board, then the structural strength and stability are improved, but the thickness and weight of the display device increase

Engineering Contradiction:
Improvestructural strengthVSAvoidweight of display device
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The patent changes the material parameter from metal to plastic for the fixing plate, and changes the thickness parameter from thick to thin (1-3mm), thereby reducing weight while maintaining sufficient structural strength through optimized design

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent separates the support function into two parts: the display module housing provides primary structural support, while the thin fixing plate provides localized support for the circuit board, eliminating the need for a thick overall frame structure

Inventive Principle:
Principle #1Segmentation

2Reliability

If a fixing member such as a screw is used to attach the circuit board to the frame, then the reliability of the connection is improved, but the assembly process becomes complicated

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical screw-fastening system with an elastic deformation-based fixing mechanism, where the fixing plate bends elastically to clamp the circuit board, eliminating the need for separate fastening members and simplifying assembly

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The fixing plate performs both the support function and the fastening function simultaneously through its elastic deformation capability, making the system self-sufficient and eliminating the need for additional fixing members

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a metallic frame structure is used, then the structural stability is improved, but the overall device weight increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidweight of display device
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

The patent changes the material parameter from metal to plastic for the fixing plate, reducing density and weight while maintaining sufficient structural stability through optimized geometric design and elastic properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a thin, flexible plastic fixing plate that can elastically deform to provide stable support and secure attachment, replacing rigid metallic structures with flexible thin-film structures

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces the thickness and weight of the display device while simplifying the assembly process by securely attaching the circuit board to the fixing plate without additional fasteners, enhancing the device's compactness and ease of installation.

Implementation Method 1

the circuit board being inserted into and fixed to the fixing plate through elastic deformation of the fixing plate

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS7508655B2Display device
Publication Date: 2009.03.24 LG ELECTRONICS INC
  • US7508655B2 patent drawing
  • US7508655B2 patent drawing
  • US7508655B2 patent drawing

AI summary

A display device is provided. The display device includes a display module for displaying a video image, a circuit board for providing a video signal and a control signal to the display module, and a fixing plate fixed on a rear surface of the display module. The circuit board is inserted into and fixed to the fixing plate through elastic deformation of a portion of the fixing plate.