Four-Element Plastic Imaging Lens with Aspheric Surfaces

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Solution Overview

Problem

Existing imaging lenses face challenges in achieving low cost, low weight, and low chromatic aberration, with spherical glass lenses being difficult to fabricate and plastic lenses exhibiting high chromatic aberration.

Innovation Solution

An imaging lens composed of four plastic lens elements, including a biconvex first lens, a biconcave second lens with an Abbe number not greater than 30, a third lens with a convex imaging-side surface, and a fourth lens with a concave area near the optical axis, along with an aperture stop between the first and second lenses, to minimize chromatic aberration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a spherical glass lens element is used to achieve high positive refracting power at small radius of curvature, then the overall length of the imaging lens is significantly reduced, but the lens exhibits high chromatic aberration due to low Abbe number and is difficult to fabricate

Engineering Contradiction:
Improveoverall length of imaging lensVSAvoidchromatic aberration
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent uses a composite lens structure combining plastic aspherical lens elements with a glass lens element. Specifically, it employs plastic lens elements with higher Abbe numbers (lower chromatic aberration) combined with a glass element that provides the necessary refracting power. This composite approach allows the lens to achieve both compact size and reduced chromatic aberration by leveraging the advantages of different materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material parameters (Abbe number, refractive index) and geometric parameters (radius of curvature, lens shape) to optimize performance. By selecting plastic materials with specific Abbe numbers and designing aspherical surfaces with precise curvature radii, the lens achieves compact length while controlling chromatic aberration through parameter optimization rather than relying on traditional glass spherical lenses.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If a spherical glass lens element is used to achieve compact imaging lens, then the overall length is reduced, but the fabrication difficulty increases due to small dimensions and radius of curvature

Engineering Contradiction:
Improveoverall length of imaging lensVSAvoidfabrication difficulty
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

The patent replaces difficult-to-manufacture glass spherical lenses with plastic aspherical lens elements. Plastic lenses are easier and cheaper to fabricate, especially with aspherical surfaces that can be molded. This substitution maintains the compact size advantage while significantly improving manufacturability and reducing production costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs a hybrid lens design where plastic aspherical elements are combined with a glass element. The plastic components are designed to be easier to manufacture with standard molding techniques, while the glass element provides specific optical functions. This composite approach balances fabrication ease with optical performance requirements.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If plastic lens elements are used to reduce cost and weight, then manufacturing cost and weight are reduced, but chromatic aberration increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidchromatic aberration
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent creates a composite lens system combining plastic and glass materials. The plastic lens elements provide cost and weight advantages, while the glass element compensates for chromatic aberration. This strategic material combination allows the lens to achieve both economic benefits and optical performance that neither material could achieve alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the optical parameters (refractive index, Abbe number) of the plastic lens elements and their arrangement to minimize chromatic aberration. By carefully selecting and configuring plastic materials with specific optical properties, the lens reduces chromatic aberration while maintaining the cost and weight advantages of plastic over pure glass constructions.

Inventive Principle:
Principle #35Parameter changes

4Object-generated harmful factors

If the second lens element has high negative focusing power to correct optical aberrations, then chromatic aberration is reduced, but the overall length of the imaging lens increases

Engineering Contradiction:
Improvechromatic aberrationVSAvoidoverall length of imaging lens
Core Design Contradiction:
Object-generated harmful factorsVSLength of moving object

Solution Approach 1:

The patent optimizes the focusing power parameters of individual lens elements to achieve aberration correction with minimal overall length. By carefully selecting the refracting powers and curvature radii of each element, the design corrects chromatic aberration while keeping the total lens length compact, avoiding excessive length that would result from using very high negative focusing power alone.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in an imaging lens with reduced chromatic aberration, low weight, and lower production costs, while maintaining a wide angle of view and low optical aberrations, improving overall optical performance.

Implementation Method 1

The first lens element is made of plastic, has a positive focusing power... The second lens element is made of plastic, has a negative focusing power...

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10162152B2Imaging lens
Publication Date: 2018.12.25 GENIUS ELECTRONICS OPTICAL CO LTD
  • US10162152B2 patent drawing
  • US10162152B2 patent drawing
  • US10162152B2 patent drawing

AI summary

An optical imaging lens includes a plurality of lens elements arranged in the given order from an object side to an imaging side. Each of the lens elements has a refracting power, an object-side surface facing toward the object side and an image-side surface facing toward the image side. The lens elements include a first lens element closest to the object side, a second lens element second closest to the object-side, a third lens element having a positive refracting power, and a fourth lens element having its object-side and image-side surfaces being aspheric. The object-side surface of the first lens element has a concave portion in the vicinity of the optical axis. The third lens element has at least one of the object-side and image-side surfaces being aspheric.