Multi-element Plastic Lens Module for Chromatic Aberration Correction

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Solution Overview

Problem

Mobile camera terminals face challenges in achieving high-resolution performance and a bright optical system due to limitations in plastic lens technology, which struggles with chromatic aberration and brightness compared to glass lenses, while also requiring miniaturization and cost-effectiveness.

Innovation Solution

A lens module design comprising multiple plastic lenses with specific refractive powers and shapes, including a first lens with positive refractive power, a second lens with negative refractive power, a third lens with a meniscus shape, a fourth lens with negative refractive power, and a fifth lens with negative refractive power, satisfying conditional expressions to optimize focal distances and Abbe numbers, and incorporating a filter member and image sensor to enhance resolution and brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic lenses are used to reduce weight and cost, then manufacturing cost and weight are reduced, but chromatic aberration correction becomes more difficult and brightness decreases

Engineering Contradiction:
Improvemanufacturing costVSAvoidchromatic aberration correction
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The lens module divides the optical system into multiple plastic lens elements (first through fifth lenses) with different refractive powers and Abbe numbers. By segmenting the correction function across multiple elements rather than relying on a single glass lens, the system achieves chromatic aberration correction using plastic materials while maintaining manufacturing cost advantages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite optical design combining multiple plastic lens materials with different Abbe numbers (ν1, ν2, ν3, ν4, ν5) and refractive indices. This composite approach allows the plastic lens system to achieve chromatic aberration correction comparable to glass lenses by leveraging the complementary optical properties of different plastic materials.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If multiple plastic lenses are used to achieve high resolution, then resolution performance improves, but chromatic aberration correction becomes more difficult

Engineering Contradiction:
Improveresolution performanceVSAvoidchromatic aberration correction
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

Each lens element is designed with specific local optical properties: the first and fourth lenses have positive Abbe numbers while the second, third, and fifth lenses have negative Abbe numbers. This local differentiation of optical characteristics across the lens system enables chromatic aberration correction while maintaining high resolution performance through the cumulative effect of each element's specialized design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention systematically varies key optical parameters across the lens elements including Abbe numbers (ν1-ν5), focal lengths (f1-f5), and curvature radii (r1-r12). By carefully controlling and varying these parameters, the system achieves both high resolution and effective chromatic aberration correction in a plastic lens configuration.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the lens module is miniaturized for mobile terminals, then device size is reduced, but achieving high resolution and bright optical system becomes more difficult

Engineering Contradiction:
Improvedevice sizeVSAvoidhigh resolution performance
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The lens module employs aspherical surfaces with dynamically optimized curvature profiles rather than simple spherical surfaces. This allows for more efficient light path control within a compact form factor, enabling high resolution performance in a miniaturized device by reducing the number of lens elements needed and optimizing the optical path length.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention utilizes aspherical surface geometry to add dimensional complexity to the lens surfaces, allowing for more effective light control in a reduced axial length. This dimensional approach enables compact design while maintaining high resolution by controlling spherical aberration and other optical errors that would otherwise require additional lens elements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens module achieves high-resolution performance and a bright optical system while being miniaturized and cost-effective, effectively correcting chromatic aberration and improving brightness, thus addressing the limitations of plastic lenses in mobile camera terminals.

Implementation Method 1

a first lens L1 having positive refractive power, a second lens L2 having negative refractive power, a third lens L3 having positive refractive power, a fourth lens L4 having negative refractive power, and a fifth lens L5 having negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

an difference between an Abbe number of the first lens and an Abbe number of the fourth lens, and a ratio between a focal distance of the first lens and a focal distance of the fourth lens

Methodology Applied
Scientific EffectChromatic aberration correction: Dispersion (of waves)

Data Source

PatentUS9335511B2Lens module
Publication Date: 2016.05.10 SAMSUNG ELECTRO MECHANICS CO LTD
  • US9335511B2 patent drawing
  • US9335511B2 patent drawing
  • US9335511B2 patent drawing

AI summary

There is provided a lens module, including: a first lens having positive refractive power, an object-sided surface thereof being convex; a second lens having negative refractive power, an image-sided surface thereof being concave; a third lens having positive refractive power; a fourth lens having negative refractive power, an image-sided surface thereof being convex; and a fifth lens having negative refractive power, an image-sided surface thereof being concave, wherein the fourth lens satisfies Conditional Expression 1,f⁢⁢4f<-3.0[Conditional⁢⁢Expression⁢⁢1]where f is an overall focal distance of an optical system and f4 is a focal distance of the fourth lens.